Stent Flexible Web Structure to Minimize Luminal Protrusion

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Solution Overview

Problem

Existing stents with metallic elements and flexible polymeric connecting elements can protrude into the luminal space, leading to clinical complications such as stenosis and altered blood hemodynamics.

Innovation Solution

The development of an endoprosthesis with flexible connecting elements that fold between the inner and outer circumference when compacted, providing stability and minimizing protrusion into the lumen, using materials like nitinol and polymeric coverings with controlled porosity and section modulus to enhance flexibility and radial force.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If flexible polymeric connecting elements are used between metallic stent elements, then flexibility and radial force are improved, but the connecting elements may protrude into the luminal space causing stenosis and altered blood hemodynamics

Engineering Contradiction:
Improveradial forceVSAvoidprotrusion into luminal space
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The patent uses thin polymeric films or sheets as connecting elements between metallic stent elements. These thin films provide the necessary flexibility and radial force while minimizing protrusion into the luminal space due to their reduced thickness compared to traditional polymeric connecting elements

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent applies different material properties to different regions of the stent assembly. The metallic stent elements provide structural strength and radial force, while the thin polymeric connecting elements provide flexibility without significant protrusion. This local differentiation of material quality optimizes both mechanical performance and hemodynamic compatibility

Inventive Principle:
Principle #3Local quality

2Ease of operation

If the stent is compacted to a small diameter for delivery, then ease of insertion is improved, but the flexible connecting elements may fold in a way that increases protrusion into the lumen

Engineering Contradiction:
Improveease of insertionVSAvoidprotrusion into luminal space
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The thin polymeric films used as connecting elements are designed to compress and fold within the reduced diameter of the stent during delivery without protruding significantly into the lumen. Their thin profile allows them to accommodate the compacted state while maintaining minimal interference with blood flow

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces interference with blood flow and minimizes clinical complications by maintaining flexibility and radial force while optimizing hemodynamics and deployment control.

Implementation Method 1

the flexible connecting elements are biased to fold substantially between the inner circumference and the outer circumference when the endoprosthesis is compacted

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

These devices are typically made from nitinol metal alloys and typically rely on the super elastic and biocompatible character of the metal

Methodology Applied
Scientific EffectSuper elasticity: Pseudoelasticity

Implementation Method 3

Nitinol stents that rely on the shape memory attributes of that material are also known

Methodology Applied
Scientific EffectShape memory: Shape Memory Alloy

Data Source

PatentUS20260083577A1Stent having adjacent elements connected by narrow flexible webs
Publication Date: 2026.03.26 WL GORE & ASSOC INC
  • US20260083577A1 patent drawing
  • US20260083577A1 patent drawing
  • US20260083577A1 patent drawing

AI summary

A stent and method of making incorporating flexible, preferably polymeric, connecting elements into the stent wherein these elements connect element(s) across an intervening space. The polymeric connecting elements are designed to fold within the space between the outer diameter of the stent and the inner diameter of the stent.