Stent Graft Roughened Surface Adhesion

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Solution Overview

Problem

Existing stent grafts face challenges in achieving improved flexibility and reduced delivery profile while ensuring secure adhesion of the covering material to the base stent, which is crucial for effective implantation.

Innovation Solution

The stent graft features a base stent with a roughened surface that is partially penetrated by the covering material, forming a positive fit and enhancing adhesion. The covering material is applied either on the inside or outside of the base stent, reducing the cross-sectional area and improving flexibility and delivery profile.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the outer covering layer is reduced in thickness or arranged as a helix ribbon band, then the flexibility and delivery profile of the stent graft are improved, but the adhesion of the covering material to the base stent becomes insufficient

Engineering Contradiction:
ImproveflexibilityVSAvoidadhesion of covering material
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The base stent surface is roughened to create a porous/irregular topology that allows the covering material to penetrate and interlock mechanically. This porous surface structure provides anchoring points for the covering material while maintaining overall thinness and flexibility of the stent graft construction.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention combines the base stent structure with the covering material in a composite construction where the two materials work together. The roughened surface of the base stent integrates with the covering material to form a unified structure that achieves both adhesion and flexibility.

Inventive Principle:
Principle #40Composite materials

2Strength

If the covering layer is provided both on the inside and outside of the base stent, then the structural integrity is improved, but wear, fretting and fatigue occur at the junction

Engineering Contradiction:
Improvestructural integrityVSAvoidwear and fatigue at junction
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The invention extracts the covering material from one side only (either inner or outer surface) rather than applying it to both sides. This eliminates the junction between inner and outer covering layers, thereby removing the source of wear, fretting, and fatigue that would occur at such junctions.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If the covering material is securely attached to the base stent, then the reliability of the stent graft is improved, but the flexibility and delivery profile are reduced

Engineering Contradiction:
Improvesecure attachmentVSAvoiddelivery profile
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The roughened porous surface provides secure attachment through mechanical interlocking while maintaining material efficiency. The covering material penetrates into the porous surface structure, creating strong adhesion without requiring thick layers that would compromise flexibility and delivery profile.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the adhesion of the covering material to the base stent, improves the flexibility of the stent graft, and reduces its delivery profile, making it more suitable for implantation in tortuous vessels with reduced vessel trauma.

Implementation Method 1

The base stent has a roughened surface that is at least partially penetrated by the covering material so as to form a positive fit

Methodology Applied
Scientific EffectMechanical interlocking: Mechanical Fastener

Data Source

PatentEP4262625B1Stent graft and method of making a stent graft
Publication Date: 2025.05.07 ANGIOMED GMBH & CO MEDIZINTECHNIK KG
  • EP4262625B1 patent drawingFigure 1~2

AI summary

The present invention relates to a stent graft, comprising: a base stent having a first and a second longitudinal end, a lumen extending longitudinally through the base stent, a covering material provided so as to line the base stent, the base stent having a roughened surface that is at least partially penetrated by the covering material so as to form a positive fit.