Stent-Graft Suture Attachment for Reduced Delivery Profile

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Solution Overview

Problem

Existing stent-grafts face challenges in minimizing delivery profile due to the use of multiple sutures for secure engagement, which limits their applicability to patients with smaller vessels and increases material usage.

Innovation Solution

A stent-graft design featuring a stent with proximal and distal ends, strut segments, and distal apices with non-overlapping sutures positioned at different longitudinal zones, along with an imaging bore and barbs, to securely attach to graft material while reducing the overall delivery profile.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple sutures are provided to secure engagement between stent and graft material, then reliability of attachment is improved, but delivery profile size increases

Engineering Contradiction:
Improveattachment securityVSAvoiddelivery profile
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent positions multiple sutures at different longitudinal zones along the stent- graft interface rather than stacking them axially. This spatial redistribution in the longitudinal dimension allows multiple attachment points without increasing the compressed delivery diameter, resolving the contradiction between attachment reliability and delivery profile size

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The attachment system is segmented into multiple discrete suture locations distributed along the longitudinal axis. Each suture provides independent attachment security, and their distributed positioning prevents axial overlap that would increase delivery profile, thereby maintaining both reliability and compactness

Inventive Principle:
Principle #1Segmentation

2Reliability

If multiple sutures are provided to increase safety against suture breakage, then reliability is improved, but material usage increases

Engineering Contradiction:
Improvesafety against suture breakageVSAvoidsuture material
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The suture attachment system is divided into multiple discrete segments positioned at different longitudinal zones. This segmentation provides redundant attachment points for safety while minimizing total suture material by using thin, distributed sutures rather than fewer, thicker overlapping sutures

Inventive Principle:
Principle #1Segmentation

3Strength

If multiple sutures are provided for secure engagement, then attachment strength is improved, but device complexity increases

Engineering Contradiction:
Improveattachment strengthVSAvoidsuture configuration
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent resolves the complexity issue by positioning sutures in different longitudinal zones rather than creating complex three-dimensional overlaps. This one-dimensional distribution along the longitudinal axis simplifies the configuration while maintaining multiple attachment points for secure engagement

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP2727558B1Suture attachments for coupling a stent to graft material
Publication Date: 2021.09.29 COOK MEDICAL TECHNOLOGIES LLC
  • EP2727558B1 patent drawingFigure 1~3
  • EP2727558B1 patent drawingFigure 4~6
  • EP2727558B1 patent drawingFigure 7~8

AI summary

The present embodiments provide stent-grafts. In one embodiment, a stent has proximal and distal ends, a plurality of strut segments disposed between the proximal and distal ends that enable expansion of the stent from a compressed state to a deployed state, and a series of distal apices disposed at the distal end of the stent. At least a portion of a first distal apex overlaps with graft material. First and second sutures are each coupled between a portion of the first distal apex and the graft material. The first and second sutures are positioned at different longitudinal zones that lack an axial overlap with one another.