Self-Expanding Stent Loading Device with Expandable Arms

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Solution Overview

Problem

Existing devices face challenges in securely loading self-expanding stents into transfer or delivery tubes without causing damage, as they often struggle to maintain the stent's position during insertion and release it properly after loading.

Innovation Solution

A reusable loading device comprising a compliant member, an expandable member, and a retrieval member, which allows for the crimping and secure loading of self-expanding stents into transfer or delivery tubes by expanding and contracting to accommodate the stent, minimizing potential damage and facilitating easy assembly and disassembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a stent is loaded in the crimped state using conventional devices, then the stent can be inserted into the delivery tube, but the device struggles to securely hold the stent in position during insertion, potentially causing damage

Engineering Contradiction:
Improvestent positioning stabilityVSAvoidstent damage risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The mandrel is designed with expandable arms that can dynamically change from a compressed state during insertion to an expanded state for securing the stent. This dynamic transformation allows the same device to perform both insertion and securing functions effectively, preventing stent damage while maintaining positioning stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mandrel is segmented into multiple independent arms that can be individually controlled to expand and contract. This segmentation allows precise control over stent positioning and securing, enabling the device to adapt to different stages of the loading process and minimize stent damage risk.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If a reusable loading device is designed with expandable components, then the device can accommodate stent loading and release, but the device complexity increases

Engineering Contradiction:
Improveloading and release functionalityVSAvoidexpandable mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The expandable arms are nested within each other in a compact configuration when not in use. This nesting approach allows the complex expandable mechanism to be stored in a small space, reducing overall device complexity while maintaining the adaptability to expand and secure stents during the loading process.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The mandrel with expandable arms serves multiple functions: it acts as a loading tool, a securing mechanism, and a release device. This multi-functionality reduces the need for separate specialized devices, thereby managing complexity while enhancing adaptability for different stages of stent loading and delivery.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Duration of action of stationary object

If conventional loading devices are used, then stent insertion can be performed, but the devices are not easily assembled and disassembled for repeated use

Engineering Contradiction:
Improvedevice reusabilityVSAvoidassembly and disassembly ease
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The expandable arms are designed to be removable from the mandrel body, allowing easy disassembly for maintenance, sterilization, or replacement. This extraction design enables repeated use of the device while simplifying assembly and disassembly processes, addressing both reusability and manufacturing ease.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device ensures safe and efficient crimping and loading of self-expanding stents, reducing the risk of damage and allowing for repeated use, while being easy to fabricate and assemble, thus addressing the challenges of stent loading and handling.

Implementation Method 1

an expandable member, a portion of which is removably mounted within the lumen of the complaint member, the expandable member being configured to move from an unexpanded diameter to an expanded diameter

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

an expansion member configured to slidably engage the lumen of the expandable member, the expansion member having a tapered end with a diameter less than that of lumen of the expandable member

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS9254201B2Device for loading self-expanding stents
Publication Date: 2016.02.09 CORDIS US CORP
  • US9254201B2 patent drawing
  • US9254201B2 patent drawing
  • US9254201B2 patent drawing

AI summary

A loading device for self-expanding stents that utilizes a rod with a stop on one end, a compressible sleeve that is slidably mounted on the rod and a compressible member slidably mounted on the rod and configured to increase the diameter of the compressible sleeve when forced against it.