Radially Expansible Stent With Zig-Zag Spiral Struts

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Solution Overview

Problem

Spiral stents lack the necessary radially outward stenting force while maintaining flexibility, limiting their effectiveness in expanding bodily tissues.

Innovation Solution

A radially expansible stent design featuring a continuous zig-zag spiral with double bends and overlapping turns, where adjacent struts have mirror-image double bends, allowing for increased strut density and stenting force without compromising flexibility, manufactured using beam jet cutting techniques.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a spiral stent design is used to maintain flexibility, then bending flexibility is improved, but radially outward stenting force deteriorates

Engineering Contradiction:
Improvebending flexibilityVSAvoidradially outward stenting force
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The stent is divided into multiple discrete struts arranged in a spiral pattern, where each strut is a separate element that can independently flex and expand. This segmentation allows the stent to maintain overall flexibility while providing distributed radial support force through the individual struts.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The stent design transitions from a simple planar spiral to a three-dimensional configuration with struts extending radially outward. By adding the radial dimension to the spiral geometry, the stent achieves both flexibility in the longitudinal direction and radial expansion capability through the spatial arrangement of struts.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of stationary object

If the number of spiral turns is reduced to increase diameter, then stent diameter is improved, but stenting force deteriorates

Engineering Contradiction:
Improvestent diameterVSAvoidstenting force
Core Design Contradiction:
Length of stationary objectVSForce

Solution Approach 1:

The stent features varying strut densities and configurations at different locations along the spiral. By concentrating struts in specific radial regions and adjusting local geometry, the design achieves adequate diameter while maintaining sufficient stenting force in critical areas through localized structural reinforcement.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The spiral stent employs asymmetric strut arrangement where struts of varying lengths and spacing are positioned at different radial distances. This asymmetric configuration allows the stent to achieve larger diameter while maintaining effective stenting force through optimized strut distribution rather than uniform symmetry.

Inventive Principle:
Principle #4Asymmetry

3Force

If zig-zag struts are opened up to increase radial expansion, then radial expansion is improved, but structural complexity increases

Engineering Contradiction:
Improveradial expansion capabilityVSAvoidzig-zag strut configuration
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The zig-zag strut configuration is designed as a dynamic structure that can transition between compressed and expanded states. The struts are arranged to naturally flex and expand radially when deployed, converting the complexity of the zig-zag geometry into a functional dynamic response rather than a static complex structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The stent design utilizes changes in geometric parameters such as strut angle, spacing, and curvature to achieve radial expansion. By optimizing these parameters in the zig-zag configuration, the stent achieves effective radial expansion through parameter optimization rather than increasing structural complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances stenting force while preserving flexibility, allowing for effective expansion of bodily tissues with reduced risk of tissue damage and simplified manufacturing.

Implementation Method 1

cutting the tube with a beam jet into a pattern of continuous spiral

Methodology Applied
Scientific EffectLaser ablation: Laser Ablation

Implementation Method 2

each strut includes a double bend remote from a point of inflection and first and second length portions on opposite sides of the double bend

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 3

A radially expansible stent design featuring a continuous zig-zag spiral with double bends and overlapping turns

Methodology Applied
Scientific EffectRadial expansion:

Data Source

PatentUS8323331B2Radially expansible stent
Publication Date: 2012.12.04 CR BARD INC
  • US8323331B2 patent drawing
  • US8323331B2 patent drawing
  • US8323331B2 patent drawing

AI summary

There is disclosed herein a radially expansible stent formed from a tube, comprising a continuous spiral of tube material with a plurality of turns (30, 32) wrapping about a longitudinal axis from a first end of the stent to a second end of the stent, the spiral including a plurality of struts (40, 42) in a zig-zag arrangement joined at points of inflection (44), wherein each strut includes a double bend (46) remote from a point of inflection (44) and first (58, 60) and second (62, 64) length portions on opposite sides of the double bend (46); adjacent struts (40, 42) have handed double bends that are substantially mirror images of one another, the handed double bends facing each other such that in a stent collapsed configuration the length portions (58, 60) of adjacent struts on a first side of the double bends (46) are spaced closer than the length portions (62, 64) of adjacent struts on a second side of the double bends (46) opposite the first side, the adjacent struts on said first side of the double bends being joined at a point of inflection (44); and each point of inflection (44) on said first side of the double bends (46) on one turn (30) of the continuous spiral lying between adjacent struts on said second side of the double bends (46) on the next turn (32) of the continuous spiral. A method of forming such a stent is also disclosed.