Radially Expansible Stent With Zig-Zag Spiral Struts
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Solution Overview
Problem
Spiral stents lack the necessary radially outward stenting force while maintaining flexibility, limiting their effectiveness in expanding bodily tissues.
Innovation Solution
A radially expansible stent design featuring a continuous zig-zag spiral with double bends and overlapping turns, where adjacent struts have mirror-image double bends, allowing for increased strut density and stenting force without compromising flexibility, manufactured using beam jet cutting techniques.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a spiral stent design is used to maintain flexibility, then bending flexibility is improved, but radially outward stenting force deteriorates
Solution Approach 1:
The stent is divided into multiple discrete struts arranged in a spiral pattern, where each strut is a separate element that can independently flex and expand. This segmentation allows the stent to maintain overall flexibility while providing distributed radial support force through the individual struts.
Solution Approach 2:
The stent design transitions from a simple planar spiral to a three-dimensional configuration with struts extending radially outward. By adding the radial dimension to the spiral geometry, the stent achieves both flexibility in the longitudinal direction and radial expansion capability through the spatial arrangement of struts.
2Length of stationary object
If the number of spiral turns is reduced to increase diameter, then stent diameter is improved, but stenting force deteriorates
Solution Approach 1:
The stent features varying strut densities and configurations at different locations along the spiral. By concentrating struts in specific radial regions and adjusting local geometry, the design achieves adequate diameter while maintaining sufficient stenting force in critical areas through localized structural reinforcement.
Solution Approach 2:
The spiral stent employs asymmetric strut arrangement where struts of varying lengths and spacing are positioned at different radial distances. This asymmetric configuration allows the stent to achieve larger diameter while maintaining effective stenting force through optimized strut distribution rather than uniform symmetry.
3Force
If zig-zag struts are opened up to increase radial expansion, then radial expansion is improved, but structural complexity increases
Solution Approach 1:
The zig-zag strut configuration is designed as a dynamic structure that can transition between compressed and expanded states. The struts are arranged to naturally flex and expand radially when deployed, converting the complexity of the zig-zag geometry into a functional dynamic response rather than a static complex structure.
Solution Approach 2:
The stent design utilizes changes in geometric parameters such as strut angle, spacing, and curvature to achieve radial expansion. By optimizing these parameters in the zig-zag configuration, the stent achieves effective radial expansion through parameter optimization rather than increasing structural complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design enhances stenting force while preserving flexibility, allowing for effective expansion of bodily tissues with reduced risk of tissue damage and simplified manufacturing.
Implementation Method 1
cutting the tube with a beam jet into a pattern of continuous spiral
Implementation Method 2
each strut includes a double bend remote from a point of inflection and first and second length portions on opposite sides of the double bend
Implementation Method 3
A radially expansible stent design featuring a continuous zig-zag spiral with double bends and overlapping turns
Data Source
AI summary
There is disclosed herein a radially expansible stent formed from a tube, comprising a continuous spiral of tube material with a plurality of turns (30, 32) wrapping about a longitudinal axis from a first end of the stent to a second end of the stent, the spiral including a plurality of struts (40, 42) in a zig-zag arrangement joined at points of inflection (44), wherein each strut includes a double bend (46) remote from a point of inflection (44) and first (58, 60) and second (62, 64) length portions on opposite sides of the double bend (46); adjacent struts (40, 42) have handed double bends that are substantially mirror images of one another, the handed double bends facing each other such that in a stent collapsed configuration the length portions (58, 60) of adjacent struts on a first side of the double bends (46) are spaced closer than the length portions (62, 64) of adjacent struts on a second side of the double bends (46) opposite the first side, the adjacent struts on said first side of the double bends being joined at a point of inflection (44); and each point of inflection (44) on said first side of the double bends (46) on one turn (30) of the continuous spiral lying between adjacent struts on said second side of the double bends (46) on the next turn (32) of the continuous spiral. A method of forming such a stent is also disclosed.


