Step-Bolt Adaptor for Fall Arrest Safety

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Solution Overview

Problem

The existing step-bolts used as anchor points for fall arrest systems on communication and electrical transmission towers are not strong enough to withstand the required forces and can bend or slide uncontrollably, posing safety concerns, and their installation is time-consuming and costly.

Innovation Solution

A step-bolt adaptor with a rigid body and a U-shaped engagement portion that securely fits around the step-bolt, controlling the application point of arrest forces and distributing them to the strongest part of the step-bolt, thereby minimizing bending moments and allowing for retro-fitting to existing structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If existing step-bolts are used as anchor points, then cost and installation time are reduced, but safety and reliability deteriorate due to bending and uncontrolled sliding

Engineering Contradiction:
Improveinstallation cost and timeVSAvoidsafety of anchor point
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The adaptor acts as an intermediary device between the fall arrest system and the existing step-bolt. It provides a controlled engagement mechanism with features such as a U-shaped body that embraces the step-bolt and a support portion that receives the fall arrest system, thereby improving reliability without requiring new dedicated anchors

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The adaptor is divided into distinct functional segments: a step-bolt engagement portion for securing to the existing step-bolt, and a support portion for receiving the fall arrest system. This segmentation allows each part to be optimized for its specific function while maintaining overall system reliability

Inventive Principle:
Principle #1Segmentation

2Reliability

If the step-bolt adaptor is engaged with the step-bolt, then control over arrest force application is improved, but device complexity increases

Engineering Contradiction:
Improvecontrol of arrest force applicationVSAvoidcomplexity of anchor system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The adaptor concentrates the arrest force application at specific localized areas through its geometric design. The U-shaped body provides a defined engagement geometry with the step-bolt, and the support portion creates a controlled point of force application, ensuring forces are applied at optimal locations without requiring complex control mechanisms

Inventive Principle:
Principle #3Local quality

3Strength

If a rigid step-bolt adaptor is used, then strength and stability are improved, but adaptability to different step-bolt configurations decreases

Engineering Contradiction:
Improvestrength and stability of anchorVSAvoidcompatibility with different step-bolts
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The adaptor is designed with a U-shaped body that can universally engage with standard step-bolt configurations. The open U-shape allows the adaptor to accommodate different step-bolt diameters and positions, while the rigid construction maintains strength and stability for fall arrest applications

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10780300B2Step-bolt adaptor
Publication Date: 2020.09.22 RAPID RAIL INT
  • US10780300B2 patent drawing
  • US10780300B2 patent drawing
  • US10780300B2 patent drawing

AI summary

The present invention provides a step-bolt adaptor for engagement with an elongate step-bolt attached to a structure, the step-bolt adaptor comprising a body having a step-bolt engagement portion for engagement with a step-bolt; and a support portion extending from the step-bolt engagement portion, the support portion adapted to receive a part of a fall arrest system of a user. The present invention further provides a kit comprising a step-bolt for engagement with a structure and a step bolt adaptor for engagement with the step-bolt.