Stepped Balun Ground-Ring Layout for Wideband Impedance Control

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Solution Overview

Problem

Existing baluns face challenges in efficiently converting between balanced and unbalanced signal connections, particularly in phased array applications where precise impedance control and compact design are crucial, especially for wideband and multi-octave frequency operations.

Innovation Solution

A stepped balun design featuring a center conductor passing through multiple dielectric layers with stepped transitions and ground rings in circular arcs, connected to electrical ground, and cage vias arranged in progressive circular arcs, along with tuning rings to control impedance changes with frequency, enabling efficient conversion between balanced and unbalanced connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional balun designs are used for balanced to unbalanced conversion, then the basic conversion function is achieved, but the impedance control precision and frequency bandwidth performance deteriorate

Engineering Contradiction:
Improveimpedance control precisionVSAvoidfrequency bandwidth
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The balun is divided into multiple sequential sections along the transmission path, each with progressively changing ground ring dimensions. This segmentation allows independent optimization of impedance transformation at different frequency ranges, achieving both precise impedance control and wide bandwidth performance through cumulative effect of multiple sections

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each section of the balun has locally varied ground ring dimensions (radius and width) tailored to specific impedance transformation requirements. The ground ring parameters are locally optimized at each position along the transmission line to control characteristic impedance and achieve broadband matching without compromising overall performance

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If compact balun design is implemented to minimize footprint, then space efficiency is improved, but the signal loss and dispersion increase

Engineering Contradiction:
ImprovefootprintVSAvoidsignal loss
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The balun transitions from planar two-dimensional layout to three-dimensional vertical stacking with multiple dielectric layers. Ground rings are distributed across different layers (first ground ring on first substrate, second ground ring on second substrate), enabling compact footprint while maintaining sufficient signal path length to minimize loss and dispersion

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If simple balun structure is used, then manufacturing complexity is reduced, but the performance across multiple frequency bands deteriorates

Engineering Contradiction:
Improvestructural simplicityVSAvoidmulti-frequency performance
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The balun structure is designed to perform multiple functions simultaneously: impedance transformation, broadband matching, and multi-frequency band operation. The progressive ground ring configuration inherently provides wideband performance across multiple frequency ranges without requiring additional components or complex circuitry, achieving universality through geometric design

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11876278B2Balun comprising stepped transitions between balance and unbalance connections, where the stepped transitions include ground rings of differing lengths connected by caged vias
Publication Date: 2024.01.16 RAYTHEON CO
  • US11876278B2 patent drawing
  • US11876278B2 patent drawing
  • US11876278B2 patent drawing

AI summary

An example balun includes a center conductor that passes through a printed wiring board having multiple dielectric layers and cage vias arranged relative to the center conductor. The cage vias include a first set of cage vias that extend between an unbalanced connection to the balun and a balanced connection to the balun. The first set of cage vias are part of a first circular arc and are connected to electrical ground through a first ground ring. The cage vias include a second set of cage vias that extend from the unbalanced connection part-way through the printed wiring board. The second set of cage vias are part of a second circular arc and are connected to the electrical ground through a second ground ring. The second circular arc is longer than the first circular arc.