Stepped Base Member for Compact Light-Emitting Device Layout

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Solution Overview

Problem

Current light-emitting devices have limitations in reducing size while maintaining functionality and convenience, as existing base member structures do not efficiently optimize the arrangement of light-emitting elements and wiring patterns for compact design.

Innovation Solution

The proposed light-emitting device features a base member with a lower portion and lateral portion, including step portions with specific wiring patterns, allowing for the efficient arrangement and connection of light-emitting elements, which reduces the device's size by optimizing the layout and material distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a conventional base member structure is used, then the device structure is simple, but the device size cannot be reduced effectively

Engineering Contradiction:
Improvedevice sizeVSAvoidbase member structure
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The base member is divided into multiple step portions (first, second, and third step portions) with different heights and wiring patterns. This segmentation allows different functional areas to be optimized independently, enabling compact arrangement of light-emitting elements and wirings while maintaining electrical connection reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention utilizes vertical dimension by creating step portions at different heights. This multi-level structure allows wiring patterns to be arranged on different planes, reducing the horizontal footprint of the device while providing sufficient space for electrical connections and heat dissipation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the base member structure is optimized for compactness, then device size is reduced, but wiring connection complexity increases

Engineering Contradiction:
Improvedevice sizeVSAvoidwiring pattern arrangement
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

Different step portions are equipped with different wiring patterns according to their specific functional requirements. The first step portion has a first wiring pattern, the second step portion has a second wiring pattern, and the third step portion has a third wiring pattern. This localized optimization simplifies the wiring arrangement in each area while achieving overall compactness.

Inventive Principle:
Principle #3Local quality

3Volume of moving object

If light-emitting elements are arranged compactly, then device size is reduced, but heat dissipation becomes more difficult

Engineering Contradiction:
Improvedevice sizeVSAvoidheat dissipation
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The base member is segmented into multiple step portions that can serve different thermal management functions. The stepped structure creates natural heat dissipation pathways through the vertical levels, allowing heat to be conducted away from the light-emitting elements through multiple routes while maintaining compact horizontal dimensions.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20220302672A1Base member or light-emitting device
Publication Date: 2022.09.22 NICHIA CORP
  • US20220302672A1 patent drawing
  • US20220302672A1 patent drawing
  • US20220302672A1 patent drawing

AI summary

A base member includes a lower portion and a lateral portion. The lateral portion includes a first lateral surface, a second lateral surface not adjacent to the first lateral surface, and a third lateral surface adjacent to the first lateral surface, and first to third step portions. The first step portion is arranged inward of the first lateral surface along a portion or an entirety of the first lateral surface, and has a first upper surface provided with a wiring pattern. The second step portion is arranged inward of the second lateral surface along a portion or an entirety of the second lateral surface, and has a second upper surface provided with a wiring pattern. The third step portion is arranged inward of the third lateral surface along only a portion of the third lateral surface, and has a third upper surface provided with a wiring pattern.