Stepped Floating Gate Structure for Flash Memory Erase Path Reduction

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Solution Overview

Problem

Existing flash memory technologies face challenges in achieving high-speed program and erase operations while maintaining memory cell size, process quality, lowering operation voltage, and increasing endurance.

Innovation Solution

A semiconductor structure comprising a substrate, a gate dielectric layer, a floating gate with at least one tip, a first dielectric layer, and a control gate that partially overlaps the floating gate, which reduces the erase path and memory cell size, enhancing process quality and allowing for high-speed operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a conventional flash memory structure is used, then the memory cell size is maintained, but the program and erase operation speed is slow

Engineering Contradiction:
Improveprogram and erase operation speedVSAvoiderase path length
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The floating gate is segmented into multiple portions (first floating gate portion, second floating gate portion, third floating gate portion) with different heights, creating a stepped structure. This segmentation allows for optimized erase paths in different regions, reducing the overall erase path length and enabling faster program and erase operations while maintaining manufacturing precision

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces vertical dimensionality by forming floating gates at different heights (first, second, and third floating gate portions with increasing heights). This three-dimensional arrangement reduces the lateral erase path while maintaining storage capacity, thereby improving operation speed without sacrificing manufacturing precision

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Speed

If the memory cell size is reduced, then high-speed operations are enabled, but the erase path between floating gate and control gate increases

Engineering Contradiction:
Improveoperation speedVSAvoiderase path length
Core Design Contradiction:
SpeedVSLength of stationary object

Solution Approach 1:

Different regions of the floating gate structure have different heights tailored to local requirements. The first, second, and third floating gate portions have progressively increasing heights, optimizing the local erase path in each region. This local quality variation reduces the overall erase path length while enabling compact memory cell design for high-speed operations

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If the floating gate structure is simplified, then manufacturing process quality is reduced, but the device complexity is lowered

Engineering Contradiction:
Improveprocess qualityVSAvoidfloating gate structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The floating gate structure employs a dynamic, multi-level configuration with first, second, and third floating gate portions of different heights. This dynamic structure optimizes the electric field distribution during program and erase operations, enhancing process quality. The complexity is managed through systematic formation processes that create the stepped structure in a controlled manner

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11616069B2Semiconductor structure and manufacturing method thereof
Publication Date: 2023.03.28 UNITED MICROELECTRONICS CORP
  • US11616069B2 patent drawing
  • US11616069B2 patent drawing
  • US11616069B2 patent drawing

AI summary

The present application discloses a semiconductor structure and a manufacturing method thereof. The semiconductor structure comprises a substrate, a gate dielectric layer, a floating gate, a first dielectric layer and a control gate. The gate dielectric layer is disposed on the substrate. The floating gate is disposed on the gate dielectric layer and has at least one tip on a top surface of the floating gate. The first dielectric layer is disposed on the floating gate. The control gate is disposed above the first dielectric layer and at least partially overlaps the floating gate.