Stepped Ground Contacts for Compact High-Speed Connectors

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

There is a demand for smaller profile electrical connectors capable of high-speed differential signal transmission, as existing connectors are not optimized for reduced size and high-speed applications.

Innovation Solution

The electrical connector design features a first and second ground contact with orthogonal extensions, where the upper and lower contact portions are stepped and positioned adjacent to each other, along with signal contacts, to enhance signal transmission and noise suppression.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If traditional electrical connector designs are used, then signal transmission capability is maintained, but connector size and profile cannot be reduced

Engineering Contradiction:
Improveconnector sizeVSAvoidsignal transmission quality
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The ground contact portions are arranged in multiple layers (upper and lower grounds) stacked vertically, transitioning from a planar two-dimensional arrangement to a three-dimensional stacked configuration. This allows the connector to maintain effective ground shielding and signal transmission quality while reducing the horizontal footprint and overall connector profile, thereby achieving size reduction without compromising signal integrity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of stationary object

If ground contacts are arranged in a compact configuration, then connector profile is reduced, but noise suppression capability may be compromised

Engineering Contradiction:
Improveconnector profileVSAvoidnoise suppression
Core Design Contradiction:
Length of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The upper and lower ground contact portions are nested in a stacked vertical arrangement, with each ground layer positioned adjacent to signal contacts. This nested configuration allows multiple ground shielding functions to be integrated within a compact vertical space, maintaining effective noise suppression and electromagnetic interference shielding while minimizing the connector's horizontal profile and overall size

Inventive Principle:
Principle #7Nested doll (Nesting)

3Area of stationary object

If signal contacts are closely spaced, then connector width is reduced, but signal integrity and crosstalk performance deteriorate

Engineering Contradiction:
Improveconnector footprintVSAvoidsignal integrity
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The connector transitions from a two-dimensional lateral arrangement of contacts to a three-dimensional stacked configuration where upper and lower ground contacts are vertically positioned. This dimensional change allows signal contacts to be closely spaced horizontally (reducing footprint) while maintaining signal integrity through the added vertical ground shielding layers that prevent crosstalk and electromagnetic interference

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS9437988B2Electrical connector
Publication Date: 2016.09.06 TE CONNECTIVITY SOLUTIONS GMBH
  • US9437988B2 patent drawing
  • US9437988B2 patent drawing
  • US9437988B2 patent drawing

AI summary

An electrical connector is provided with a first ground contact and a second ground contact. The first ground contact includes a first ground coupling portion and a pair of first ground contact portions extending substantially orthogonal from the first ground coupling portion. The pair of first ground contact portions includes a first upper ground contact portion stepped from a first lower ground contact portion. The second ground contact includes a second ground coupling portion and a pair of second ground contact portions extending substantially orthogonal from the second ground coupling portion. The pair of second ground contact portions includes a second upper ground contact portion stepped from a second lower ground contact portion. The second ground contact is positioned with the first ground contact such that their respective upper or lower ground contact portions are adjacent to each other.