Stepped Light Guide Structure for Uniform Vehicle Lamp Emission

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Solution Overview

Problem

Existing vehicle lamps using light emitting diodes (LEDs) face challenges in increasing the light emitting area due to their small emission angle, limiting design freedom and requiring improved light distribution and uniformity.

Innovation Solution

A lighting device with a light guide member featuring a substrate, light source, and reflective surfaces of varying heights and angles, including a first reflective surface with inclined portions and a second reflective surface, to enhance light guidance and distribution, forming a dot matrix pattern.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If light emitting diodes are used as vehicle lamps, then power consumption is reduced, but the emission angle is small which limits the light emitting area

Engineering Contradiction:
Improvepower consumptionVSAvoidlight emitting area
Core Design Contradiction:
Use of energy by moving objectVSArea of stationary object

Solution Approach 1:

The patent transitions from a conventional planar light emitting structure to a three-dimensional light guide member with stepped reflective surfaces. By introducing vertical height variations and multiple reflection levels, the light emitting area is expanded in the vertical dimension while maintaining the LED's inherent low power consumption characteristics.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The light guide member is divided into multiple reflective portions at different heights, creating segmented reflection zones. This segmentation allows light to be reflected multiple times at different angles and levels, effectively increasing the light emitting area without requiring additional high-power light sources.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If the light guide member has a simple flat structure, then manufacturing is easy, but light uniformity and distribution are poor

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidlight uniformity
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The light guide member employs a dynamic stepped structure where the reflective surfaces are arranged at different heights and angles. This dynamic configuration allows light to undergo multiple reflections at varying angles, creating uniform light distribution across the exit surface while maintaining a relatively simple monolithic manufacturing process.

Inventive Principle:
Principle #15Dynamics

3Area of stationary object

If the emission angle of LED is increased, then the light emitting area increases, but the emission angle of LED is inherently small

Engineering Contradiction:
Improvelight emitting areaVSAvoidemission angle flexibility
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The light guide member acts as an intermediary between the LED light source and the external environment. It receives light from the LED with its inherent small emission angle and, through multiple reflections off the stepped surfaces, redistributes the light to achieve a larger effective emitting area and improved angular distribution without modifying the LED itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides improved light uniformity and various light distribution images, enhancing optical reliability and design flexibility for vehicle lamps.

Implementation Method 1

a light guide member disposed on the substrate and the light source, wherein the light guide member comprises an exit surface and a first reflective surface facing the exit surface

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS20250354671A1Lighting device
Publication Date: 2025.11.20 LG INNOTEK CO LTD
  • US20250354671A1 patent drawing
  • US20250354671A1 patent drawing
  • US20250354671A1 patent drawing

AI summary

A lighting device disclosed in an embodiment of the invention comprises a substrate; a light source disposed on the substrate; and a light guide member disposed on the substrate and the light source, wherein the light guide member includes an exit surface and a first reflective surface facing the exit surface, the first reflective surface includes a plurality of reflective portions having different heights with respect to an upper surface of the substrate, and each of the plurality of reflective portions may include a plurality of first surfaces inclined with respect to the upper surface of the substrate.