Stepped Luneberg RF Lens Structure for Cooler Base Station Antennas

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Solution Overview

Problem

Lensed multi-beam antennas for cellular communications face challenges such as increased size, weight, and cost due to the use of RF lenses, which also suffer from insertion loss and heat-related performance degradation, making sector-splitting configurations costly and inefficient.

Innovation Solution

The design of lensed base station antennas incorporates a stepped approximation of a Luneberg lens with heat dissipation channels and a blended dielectric constant structure, including air-filled internal channels and a heat dissipation pipe, to enhance RF energy focusing and reduce heat buildup, thereby improving antenna performance and reducing size and material costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If an RF lens is mounted in front of linear arrays to narrow azimuth beamwidth for sector-splitting, then antenna gain and system capacity are improved, but size, weight, and cost of the base station antenna increase

Engineering Contradiction:
Improveantenna gainVSAvoidantenna weight
Core Design Contradiction:
PowerVSWeight of stationary object

Solution Approach 1:

The RF lens is segmented into multiple discrete dielectric elements arranged in a stepped configuration rather than a continuous structure. This segmentation reduces the overall material volume and weight while maintaining the beam-narrowing function through distributed phase control across the segmented elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dielectric constant parameter is varied across different zones of the lens structure, with higher dielectric constants near the center and lower values toward the edges. This parameter gradient enables effective beam focusing with reduced material quantity compared to a uniform high-dielectric lens, thereby reducing weight while maintaining antenna gain.

Inventive Principle:
Principle #35Parameter changes

2Power

If an RF lens is used to narrow azimuth beamwidth for sector-splitting, then antenna gain is improved, but the cost of the base station antenna increases

Engineering Contradiction:
Improveantenna gainVSAvoidmanufacturing cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The lens is divided into discrete manufacturable elements that can be produced using standard fabrication techniques and then assembled. This segmentation enables cost-effective manufacturing compared to producing a single complex continuous lens structure, reducing overall manufacturing cost while achieving the required antenna gain.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By using a stepped approximation with discrete dielectric values rather than a continuous gradient, the manufacturing process is simplified to accommodate standard material inventories and fabrication capabilities, thereby reducing cost while maintaining sufficient beam-narrowing performance for sector-splitting applications.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If an RF lens is mounted to provide sector-splitting coverage, then system capacity is improved, but heat buildup causes performance degradation

Engineering Contradiction:
Improvesystem capacityVSAvoidlens temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The segmented lens structure creates natural thermal pathways between discrete elements, allowing heat to dissipate more effectively through the interfaces and around the elements rather than being trapped in a continuous solid structure. This reduces heat buildup and associated performance degradation while maintaining the high system capacity enabled by sector-splitting.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The use of lower dielectric constant materials in outer zones and the stepped configuration reduce the overall volume of high-dielectric material, which in turn reduces the total heat generation and improves thermal management. This allows the lens to operate at higher power levels required for high system capacity without excessive heat buildup.

Inventive Principle:
Principle #35Parameter changes

4Power

If an RF lens is used to narrow beamwidth for sector-splitting, then antenna gain increases, but insertion loss occurs

Engineering Contradiction:
Improveantenna gainVSAvoidinsertion loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The segmented structure reduces the total path length through high-dielectric material compared to a continuous lens of equivalent focal performance, thereby reducing dielectric losses and insertion loss while maintaining the beam-narrowing capability needed for high antenna gain in sector-splitting configurations.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a more efficient and cost-effective sector-splitting configuration with improved RF energy focusing, reduced heat-related issues, and increased antenna gain, supporting higher data rates while minimizing the physical and material costs of the antenna.

Implementation Method 1

an RF lens may be mounted in front of the linear arrays of radiating elements that narrows the azimuth beamwidth of each antenna beam

Methodology Applied
Scientific EffectRF energy focusing: Lens

Implementation Method 2

a first heat dissipation element that extends through the RF energy focusing material

Methodology Applied
Scientific EffectHeat dissipation: Conduction (thermal)

Implementation Method 3

The RF lens includes an outer lens casing that includes at least one air-filled internal channel

Methodology Applied
Scientific EffectThermal convection: Convection

Data Source

PatentUS11855349B2Lensed base station antennas having functional structures that provide a step approximation of a Luneberg lens
Publication Date: 2023.12.26 OUTDOOR WIRELESS NETWORKS LLC
  • US11855349B2 patent drawing
  • US11855349B2 patent drawing
  • US11855349B2 patent drawing

AI summary

A lensed base station antenna includes a first array of radiating elements that are configured to transmit respective sub-components of a first RF signal and an RF lens positioned to receive electromagnetic radiation from a first of the radiating elements. The RF lens includes a lens casing, an RF energy focusing material within the lens casing and a first heat dissipation element that extends through the RF energy focusing material. The RF lens is configured to be at least a three step approximation of a Luneberg lens along a bore sight pointing direction of the first of the radiating elements.