Stepper Motor Coil as Sensor for Status Detection

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Solution Overview

Problem

Stepper motors in applications like airplane systems require precise position control, but existing solutions rely on additional sensors to determine the motor's status, adding weight and complexity.

Innovation Solution

An integrated circuit within the stepper motor uses a sensor coil to detect the counter electromotive force, which indicates the motor's status, allowing for weight reduction by eliminating external sensors and providing feedback through differential signals processed by a differential amplifier, sample and hold circuit, and comparator.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If additional sensors are used to determine the motor status, then measurement precision is improved, but weight increases

Engineering Contradiction:
Improvemotor status detection accuracyVSAvoidairplane system weight
Core Design Contradiction:
Measurement precisionVSWeight of moving object

Solution Approach 1:

The motor's own coil serves as the sensor to detect its functional status. The coil naturally produces counter electromotive force during operation, which is used to determine whether the motor is turning or locked, eliminating the need for external sensors and reducing weight.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The coil performs dual functions: it acts as both the actuator component for generating motor force and as the sensor for detecting motor status through counter electromotive force measurement, eliminating redundant components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If additional sensors are used to determine the motor status, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvemotor status detection accuracyVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The motor's own coil serves as the sensor to detect its functional status. The coil naturally produces counter electromotive force during operation, which is used to determine whether the motor is turning or locked, eliminating the need for external sensors and reducing weight.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The coil performs dual functions: it acts as both the actuator component for generating motor force and as the sensor for detecting motor status through counter electromotive force measurement, eliminating redundant components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If traditional sensor-based detection is used, then measurement precision is improved, but loss of substance increases

Engineering Contradiction:
Improvefunctional status detection accuracyVSAvoidmaterial consumption
Core Design Contradiction:
Measurement precisionVSLoss of substance

Solution Approach 1:

The motor's own coil serves as the sensor to detect its functional status. The coil naturally produces counter electromotive force during operation, which is used to determine whether the motor is turning or locked, eliminating the need for external sensors and reducing weight.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The coil performs dual functions: it acts as both the actuator component for generating motor force and as the sensor for detecting motor status through counter electromotive force measurement, eliminating redundant components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient detection of the motor's turning and locking status, reducing weight and complexity while maintaining precise control, allowing for lighter and more efficient systems like airplane components.

Implementation Method 1

the coil is adapted such that a rotor of the electro-motor induces a counter electro-motoric force in the coil when the rotor is turning

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8013549B2Counter electro-motoric force based functional status detection of an electro-motor
Publication Date: 2011.09.06 AIRBUS OPERATIONS GMBH
  • US8013549B2 patent drawing
  • US8013549B2 patent drawing
  • US8013549B2 patent drawing

AI summary

The present invention relates to a circuit for detecting a functional status of an electro-motor. Typical electro-motors need additional components to identify the functional status of the motor. This means additional weight for such motors determining the functional status. According to the present invention a circuit is provided using a part of a motor as a sensor for detecting the functional status of the electro-motor.