Stepping Motor Control Device Degaussing Pulse Energy Optimization

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Solution Overview

Problem

Existing stepping motor control methods for timepieces suffer from low energy efficiency due to the need for large correction drive pulses to degauss residual magnetism, which reduces the energy available for hand movement.

Innovation Solution

A stepping motor control device that determines whether to add a degaussing pulse to the normal drive pulse based on the previous pulse applied, using a calculation unit to decide the energy of the degaussing pulse and applying it to cancel residual magnetic flux, thereby optimizing energy usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a correction drive pulse with large energy is applied to degauss residual magnetism, then the rotor can rotate properly, but energy efficiency deteriorates due to excessive energy consumption

Engineering Contradiction:
Improverotor rotation reliabilityVSAvoidenergy efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies a degaussing pulse only when necessary (when residual magnetism prevents rotor rotation) rather than continuously. The control unit detects rotor position and determines whether a degaussing pulse is needed, applying partial action only in specific conditions to avoid unnecessary energy consumption while ensuring reliable rotor rotation when required

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent changes the pulse parameters dynamically based on rotor position and operational conditions. The degaussing pulse has different characteristics (duration, amplitude) from normal drive pulses, and the control unit adjusts pulse application based on detected rotor state, optimizing energy usage while maintaining rotation reliability

Inventive Principle:
Principle #35Parameter changes

2Reliability

If energy given to stepping motor after correction driving is increased, then rotor rotation is ensured, but energy waste increases due to repeated degaussing requirements

Engineering Contradiction:
Improvehand movement reliabilityVSAvoidenergy waste
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements a feedback mechanism where the control unit detects rotor position and operational state, then determines whether a degaussing pulse is needed. This closed-loop control prevents unnecessary degaussing operations and optimizes energy usage by applying correction pulses only when the rotor fails to rotate properly

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control unit applies a degaussing pulse before normal drive pulses when residual magnetism is detected. This preliminary action eliminates residual magnetism in advance, preventing the need for repeated high-energy correction pulses and reducing overall energy consumption

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances energy efficiency by ensuring that the stepping motor receives the necessary energy for rotation without unnecessary energy consumption, effectively canceling residual magnetic flux and maintaining efficient hand movement.

Implementation Method 1

a part of given energy is consumed to degauss residual magnetism due to application of the correction drive pulse

Methodology Applied
Scientific EffectResidual magnetism: Magnetic Hysteresis

Data Source

PatentUS11316454B2Stepping motor control device, timepiece and method for controlling stepping motor
Publication Date: 2022.04.26 SEIKO WATCH CORP
  • US11316454B2 patent drawing
  • US11316454B2 patent drawing
  • US11316454B2 patent drawing

AI summary

A stepping motor control device is configured to drive a stepping motor by applying a normal drive pulse or a fixed pulse having an energy larger than that of the normal drive pulse. The stepping motor control device includes a determination unit configured to, based on whether or not a pulse applied to the stepping motor before the normal drive pulse is the fixed pulse, determine whether or not to add a degaussing pulse is applied to the normal drive pulse, the degaussing pulse being a pulse for canceling a residual magnetic flux generated in a stator of the stepping motor when the fixed pulse; and a drive control unit configured to, based on a determination result of the determination unit, drive the stepping motor with the normal drive pulse to which the degaussing pulse is added.