Stepping Motor Diaphragm Control with Position Feedback

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Solution Overview

Problem

Conventional diaphragm control mechanisms in interchangeable lens SLR camera systems allow only single-direction diaphragm control, preventing f-number adjustments during live-view or moving-image shooting, and suffer from positional errors due to mechanical and assembly inaccuracies, leading to incorrect stepping motor operation.

Innovation Solution

A diaphragm control apparatus with a slide member driven by a lead screw and a stepping motor, incorporating a position detector to adjust the excitation phase of the stepping motor, ensuring precise control and compensation for initial positional errors, and including an elastic biasing member and reset mechanism for accurate diaphragm operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional diaphragm control mechanism with a ratchet is used, then the diaphragm can be controlled in a single direction (stop-down direction), but the f-number cannot be adjusted afterwards during live-view or moving-image shooting

Engineering Contradiction:
Improvediaphragm control capabilityVSAvoidf-number adjustability during exposure
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent replaces the conventional ratchet mechanism that allows only stop-down movement with a stepping motor that can drive the diaphragm control rod in both directions (stop-down and opening directions). This inversion of the control mechanism enables bidirectional adjustment of the diaphragm during exposure, allowing f-number changes during live-view and moving-image shooting operations.

Inventive Principle:
Principle #13The other way round (Inversion)

2Adaptability or versatility

If a stepping motor is used as a driving source, then continuous diaphragm control during exposure becomes possible, but the stepping motor rotates from the initial detent position causing uncertain stop position and f-number control errors

Engineering Contradiction:
Improvecontinuous diaphragm controlVSAvoidf-number control precision
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent introduces a position detector that detects the initial position of the diaphragm control rod before stepping motor operation. Based on this detected initial position, the control system calculates and sets the appropriate excitation phase for the stepping motor, ensuring that the motor starts from the correct reference position. This preliminary position detection and phase setting eliminates the uncertainty of the stop position and prevents f-number control errors.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs a position detector to continuously monitor the position of the diaphragm control rod and provides feedback to the control system. This feedback mechanism allows the control system to adjust the excitation phase of the stepping motor based on the actual position, ensuring precise f-number control and correcting any deviations from the intended position.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If the open-aperture reference position of the diaphragm operatively-associated rod varies depending on lens type, then the amount of movement of the diaphragm control rod varies, but the stepping motor is forced to rotate in association with these movements causing initial position deviation

Engineering Contradiction:
Improvelens compatibilityVSAvoidinitial position accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent uses the position detector to detect the initial position of the diaphragm control rod for each specific lens attachment. Based on this detected initial position, the control system sets the appropriate excitation phase before stepping motor operation. This preliminary detection and phase setting compensates for variations in open-aperture reference positions across different lens types, ensuring accurate initial positioning regardless of lens compatibility variations.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables continuous and precise diaphragm control during exposure, allowing f-number adjustments even with stepping motors, improving operational accuracy and reliability by detecting and correcting initial positional errors.

Implementation Method 1

a lead screw which is driven to rotate by the stepping motor, wherein the slide member is moved by rotation of the lead screw

Methodology Applied
Scientific EffectLead screw mechanism: Screw

Implementation Method 2

a position detector for detecting a position of the slide member

Methodology Applied
Scientific EffectPosition detection:

Implementation Method 3

a diaphragm drive mechanism including a stepping motor and a lead screw which is driven to rotate by the stepping motor

Methodology Applied
Scientific EffectStepping motor operation:

Data Source

PatentUS8285136B2Diaphragm control apparatus of interchangeable lens camera
Publication Date: 2012.10.09 RICOH IMAGING COMPANY
  • US8285136B2 patent drawing
  • US8285136B2 patent drawing
  • US8285136B2 patent drawing

AI summary

A diaphragm control apparatus incorporated in a camera body, to which an interchangeable lens equipped with a diaphragm apparatus is detachably attached, the diaphragm apparatus including a diaphragm operatively-associated rod for driving an adjustable diaphragm to open and shut the adjustable diaphragm, and the diaphragm control apparatus including a slide member that is driven to move the diaphragm operatively-associated rod, the diaphragm control apparatus includes a diaphragm drive mechanism including a stepping motor and a lead screw which is driven to rotate by the stepping motor, wherein the slide member is moved by rotation of the lead screw, a position detector for detecting a position of the slide member, and a controller for adjusting an excitation phase of the stepping motor based on a stop position of the slide member detected by the position detector.