Stepping Motor Drive Circuit Current Detection Optimization

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional stepping motor drive circuits face challenges in efficiently detecting and controlling drive currents for armature coils, leading to suboptimal torque generation and increased costs due to the need for multiple A/D converters for electric current detection.

Innovation Solution

A motor control apparatus that includes PWM shift units and H-bridge units to adjust PWM pulse signals for armature coils, allowing for efficient detection and control of drive currents by shifting pulse signals and using a single A/D converter for both coils, reducing detection costs and improving torque generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple A/D converters are used for electric current detection in each H-bridge circuit, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improveelectric current detection precisionVSAvoidnumber of A/D converters
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the electric current detection functions of multiple H-bridge circuits by connecting their lower common ground sides in parallel and using a single A/D converter to detect currents from all coils. This consolidation reduces the number of A/D converters while maintaining detection capability across all motor phases.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single A/D converter is designed to universally detect electric currents from multiple different coils by receiving combined current signals through the parallel-connected lower common ground side. This multi-functional approach allows one converter to perform what previously required multiple dedicated converters.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If a single A/D converter is used for both coils, then device complexity is reduced, but measurement precision may deteriorate due to simultaneous sampling requirements

Engineering Contradiction:
Improvenumber of A/D convertersVSAvoidcoil electric current detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent implements periodic time-division multiplexed sampling where the single A/D converter alternates between sampling currents from different coils in sequential time slots. This periodic sampling strategy allows accurate measurement of each coil's current while using only one converter, avoiding the need for simultaneous sampling that would require multiple converters.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentEP3136585B1Motor driving apparatus, motor control apparatus, conveyance apparatus and motor driving method
Publication Date: 2021.05.12 RICOH CO LTD
  • EP3136585B1 patent drawingFigure 1
  • EP3136585B1 patent drawingFigure 2
  • EP3136585B1 patent drawingFigure 3

AI summary

A motor driving apparatus (100) for causing drive current to flow in first and second armature coils (2, 3) of two-phases to rotate a rotator, includes a drive unit (200) configured to give first and second PWM pulse signals to ends of the first and second armature coils. The drive unit (200) includes a first shift unit (230) configured to, when a difference between pulse widths of the first PWM pulse signals given to the ends of the first armature coil (2) is less than or equal to a first predetermined value, shift forward any one of pulses of the first PWM pulse signals, and a second shift unit (240) configured to, when a difference between pulse widths of the second PWM pulse signals given to the ends of the second armature coil (3) is less than or equal to a second predetermined value, shift backward any one of pulses of the second PWM pulse signals.