Stereo Camera Anomaly Detection for Small Obstacles in Farm Vehicles

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Solution Overview

Problem

Existing anomaly detection systems in agricultural vehicles struggle with accuracy, cost, and complexity, particularly in handling small objects, thin obstacles, and irregularly shaped features in complex agricultural environments, and fail to consider spatial distributions and relationships between moving anomalies.

Innovation Solution

Implementing a method that utilizes two stereo cameras with separate anomaly detection deep neural networks to generate and combine anomaly predictions, incorporating pixel-wise combination and priority-based mask operations, and generating depth maps to control agricultural vehicle operations based on these predictions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If traditional image processing techniques or simple machine learning models are used for anomaly detection, then the system complexity and cost are reduced, but the detection accuracy and robustness deteriorate in complex agricultural settings

Engineering Contradiction:
Improvesystem complexityVSAvoiddetection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent transforms the anomaly detection approach by changing the fundamental parameter of the detection model from traditional image processing or simple machine learning to deep learning neural networks. This parameter change enables the system to achieve high detection accuracy for small objects, thin obstacles, and irregularly shaped features while maintaining reasonable system complexity through efficient network architectures.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces traditional mechanical image processing techniques with intelligent deep learning systems. The neural networks automatically learn and extract features from images, substituting manual feature engineering and traditional processing algorithms with adaptive, data-driven models that achieve superior detection performance in complex agricultural environments.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If LiDAR units, GNSS units, and RADAR units are used for anomaly detection, then the detection coverage is improved, but the cost and device complexity increase

Engineering Contradiction:
Improvedetection coverageVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and focuses on the most effective and cost-efficient sensor modality for agricultural anomaly detection. By selecting camera-based systems and eliminating the need for expensive LiDAR, GNSS, and RADAR units, the invention achieves reliable detection coverage for agricultural anomalies while significantly reducing system complexity and cost.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs cost-effective camera sensors instead of expensive active sensing systems like LiDAR and RADAR. Camera-based anomaly detection provides sufficient coverage for agricultural applications at a fraction of the cost, making the system economically viable while maintaining reliable detection performance.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Device complexity

If camera-based anomaly detectors are used, then the cost is reduced and visual information quality is improved, but the ability to handle varying lighting conditions, occlusions, and clutter deteriorates

Engineering Contradiction:
Improvesystem costVSAvoidhandling varying conditions
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent changes the processing parameters of camera-based detection by implementing deep learning neural networks that are specifically designed to handle varying lighting conditions, occlusions, and clutter. These networks learn robust feature representations that are invariant to environmental variations, enabling reliable anomaly detection across diverse agricultural settings while maintaining cost-effectiveness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent performs preliminary training of deep learning models on extensive datasets that include various lighting conditions, occlusions, and cluttered agricultural scenes. This preliminary action prepares the system to handle challenging conditions during actual operation, enabling camera-based detectors to overcome their traditional weaknesses without increasing hardware complexity.

Inventive Principle:
Principle #10Preliminary action

4Ease of operation

If existing anomaly detection systems are used, then the basic detection function is provided, but the ability to detect small objects, thin obstacles, and irregularly shaped features deteriorates

Engineering Contradiction:
Improvebasic detection functionVSAvoiddetection of small and irregular objects
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent changes the detection parameters by employing deep learning neural networks with architectures optimized for detecting small objects, thin obstacles, and irregularly shaped features. These networks use multi-scale feature extraction and attention mechanisms that significantly improve detection precision for challenging anomaly types while maintaining ease of operation through automated processing.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20260072443A1Methods of detecting anomalies in agricultural fields, and related agricultural vehicles
Publication Date: 2026.03.12 AGCO INT GMBH
  • US20260072443A1 patent drawing
  • US20260072443A1 patent drawing
  • US20260072443A1 patent drawing

AI summary

An agricultural vehicle includes multiple stereo cameras operably coupled to the agricultural vehicle, and an anomaly detection system that receives image data from the stereo cameras. The anomaly detection system operates on a computing device including at least one processor, and instructions that cause the processor to receive the image data from the multiple stereo cameras, utilize advanced machine learning model techniques to detect anomaly predictions in an agricultural field surrounding the agricultural vehicle, and control operations of the agricultural vehicle based on the anomaly predictions. Related agricultural vehicles and methods are also disclosed.