Stereo Camera Depth Resolution via Tilted Sensor Arrays

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Solution Overview

Problem

Stereo digital cameras face challenges in achieving high depth resolution suitable for industrial applications due to limitations in baseline and focal length, making it difficult to develop miniature systems with accurate depth resolution capabilities.

Innovation Solution

The solution involves a pair of camera devices with tilted fields of view that are at least partially overlapping, allowing for improved depth resolution by increasing pixel disparity without increasing the physical baseline, achieved through the use of a processor that combines images from these camera devices and adjusts the tilting and positioning of image sensors to maximize the common working field of view.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If baseline and focal length are increased to improve depth resolution, then depth resolution is improved, but device footprint increases

Engineering Contradiction:
Improvedepth resolutionVSAvoiddevice footprint
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent applies dimensionality change by tilting the image sensors away from the baseline axis, introducing a vertical angle dimension to the traditionally horizontal stereo configuration. This allows the system to achieve greater pixel disparity and improved depth resolution without increasing the horizontal baseline distance between cameras, effectively resolving the contradiction between measurement precision and device footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the geometric parameters of the stereo system by introducing tilt angles for the image sensors. Instead of only varying baseline distance and focal length, the system now utilizes sensor orientation angles as an additional adjustable parameter to optimize depth resolution within a compact footprint.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If baseline is increased to improve depth resolution, then depth resolution is improved, but device complexity increases

Engineering Contradiction:
Improvedepth resolutionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

By tilting the image sensors, the patent achieves improved depth resolution without requiring a larger baseline, thereby avoiding the increased mechanical complexity that would result from accommodating a larger baseline distance in the device structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If focal length is increased to improve depth resolution, then depth resolution is improved, but field of view decreases

Engineering Contradiction:
Improvedepth resolutionVSAvoidfield of view
Core Design Contradiction:
Measurement precisionVSArea of moving object

Solution Approach 1:

The patent changes the geometric configuration by introducing tilt angles, which allows the system to achieve improved depth resolution without increasing focal length. This preserves the original field of view while still enhancing depth measurement capability through the angular orientation of the sensors.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10742878B2Stereo camera device with improved depth resolution
Publication Date: 2020.08.11 SYMBOL TECHNOLOGIES LLC
  • US10742878B2 patent drawing
  • US10742878B2 patent drawing
  • US10742878B2 patent drawing

AI summary

A stereo camera device with tilted fields of view is provided, which includes a pair of camera devices located such that respective fields of view (FOVs) of the pair of camera devices are tilted away from each other, and at least partially overlapping in a common working FOV. The device further includes a processor which receives respective images from each of the pair of camera devices, combines respective portions of the respective images corresponding to the common working FOV into stereo images.