Stereo Line-Scan Camera Road Deflection Measurement

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Solution Overview

Problem

Current methods for measuring road surface deflection and vehicle-surface interaction are inefficient, lack accuracy, require significant user intervention, or are prohibitively expensive, failing to account for viscoelastic properties and dynamic vehicle-road interactions.

Innovation Solution

A system utilizing stereo line-scan camera pairs, a digital electro-optical camera, an inertial measurement unit, and a processor to capture 3D images of the road surface, compensate for acceleration and vibration effects, and calculate surface deflection by comparing unloaded and loaded road surface data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If FWDs apply pulse load to measure deflection, then measurement accuracy is improved, but time efficiency deteriorates due to delays on public infrastructure

Engineering Contradiction:
Improvedeflection measurement accuracyVSAvoidtime efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces the mechanical pulse loading system of FWDs with a passive optical measurement system using stereo line-scan cameras. The vehicle's own weight serves as the load, and deflection is measured optically without mechanical impact devices, eliminating the time-consuming pulse load application while maintaining measurement capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses optical copying through stereo vision to capture 3D images of the road surface. Instead of mechanical measurement, the system creates digital 3D models of the surface geometry, allowing deflection calculation through image processing and comparison of surface positions before and during load application.

Inventive Principle:
Principle #26Copying

2Productivity

If RWDs use laser ranging to measure deflection, then time efficiency is improved, but measurement precision deteriorates compared to FWDs

Engineering Contradiction:
Improvetime efficiencyVSAvoiddeflection measurement accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent replaces laser ranging technology with stereo line-scan camera systems. While both are non-contact optical methods, the stereo camera approach provides higher precision by capturing detailed 3D surface geometry through photogrammetry, enabling more accurate deflection measurements while maintaining the time efficiency of continuous rolling measurement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If novel FEMs are used to model viscoelastic properties, then accuracy in predicting pavement distress is improved, but device complexity and cost increase

Engineering Contradiction:
Improvepavement distress prediction accuracyVSAvoidmodeling complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent enables the road surface to serve itself as the test object by using the vehicle's own weight as the load and the surface's own deformation as the measurement target. This eliminates the need for complex external loading equipment and sophisticated FEM models, achieving practical measurement through direct observation of surface behavior under realistic loading conditions.

Inventive Principle:
Principle #25Self-service

4Ease of operation

If existing measurement methods are used, then implementation is simpler, but accuracy in measuring dynamic vehicle-surface interaction deteriorates

Engineering Contradiction:
Improveimplementation simplicityVSAvoiddynamic interaction measurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent implements continuous measurement during vehicle rolling rather than discrete spot measurements. The line-scan cameras continuously capture surface geometry as the vehicle moves, enabling measurement of dynamic vehicle-surface interaction throughout the rolling process, not just at static points before and after loading.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides accurate, efficient, and cost-effective measurements of road surface deflection and stress, enabling detailed analysis of road health and performance without the need for extensive user intervention or expensive equipment.

Implementation Method 1

an inertial measurement unit (IMU) to detect inertial forces acting upon the sensor rig

Methodology Applied
Scientific EffectInertial forces: Inertia

Implementation Method 2

a first stereo line-scan camera pair mounted on a sensor rig, wherein the first stereo line-scan camera pair captures a first set of 3D images of a road surface

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS12283115B1Camera and sensor system for measurement of road surface deflection
Publication Date: 2025.04.22 BOARD OF RGT THE UNIV OF TEXAS SYST
  • US12283115B1 patent drawing
  • US12283115B1 patent drawing
  • US12283115B1 patent drawing

AI summary

A system for measuring surface deflection of a road includes a first stereo line-scan camera pair on a sensor rig and for capturing a first set of 3D images of a road surface; a second stereo line-scan camera pair on the sensor rig and for capturing a second set of 3D images of the road surface; at least one digital electro-optical (EO) camera rigidly attached to the sensor rig; an inertial measurement unit (IMU) detecting inertial forces acting upon the sensor rig; and a processor compensating for acceleration and vibration effects upon the sensor rig; and calculating the surface deflection of the road based on the first and second sets of 3D images. The processor utilizes imagery from the EO camera and inertial measurements from the IMU to produce 2D mosaics and 3D reconstructions of the road surface from the first and second sets of 3D images.