Stereo Endoscope Sensor Carriage Adjustment

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Solution Overview

Problem

Conventional optical instruments, particularly stereoscopic endoscopes, face challenges in adjusting image sensors to compensate for imaging aberrations and focus due to limited installation space and the need for autoclavability, which restricts the transferability of conventional adjustment concepts.

Innovation Solution

The image sensors are mounted on carriages that are movable along predetermined paths, allowing for independent adjustment parallel to the optical axis, with a reflecting surface deflecting light by 90 degrees to facilitate focusing and aberration correction, enabling precise and compact adjustment within the instrument.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If image sensors are mounted on movable carriages for independent adjustment, then imaging precision and aberration correction are improved, but device complexity increases

Engineering Contradiction:
Improveimaging precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The optical instrument is divided into multiple independent adjustment units, each comprising an image sensor mounted on a separate movable carriage. This segmentation allows independent adjustment of each sensor without affecting others, enabling precise aberration correction while maintaining manageable system complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The carriages are designed to be movable along predetermined paths, transforming the static mounting of image sensors into a dynamic adjustment system. This allows the sensors to be repositioned during operation to correct imaging aberrations and focus on varying object distances, improving imaging precision adaptability

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If image sensors are adjusted independently for aberration correction, then manufacturing precision requirements increase, but adjustment flexibility improves

Engineering Contradiction:
Improveadjustment flexibilityVSAvoidsensor positioning precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The movable carriage system enables self-adjustment of image sensor positions to correct imaging aberrations. The carriages can be independently positioned along predetermined paths to achieve optimal alignment, allowing the system to self-correct manufacturing tolerances rather than requiring extremely tight manufacturing precision

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system allows changing the positional parameters of image sensors during operation by moving carriages along predetermined paths. This dynamic parameter adjustment compensates for manufacturing variations and enables flexible adaptation to different imaging conditions without stringent manufacturing precision requirements

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If a reflecting surface is used to deflect light by 90 degrees, then the compactness of the instrument is improved, but the device complexity increases

Engineering Contradiction:
Improveinstrument volumeVSAvoidoptical path complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

A reflecting surface is introduced to deflect the optical path by 90 degrees, changing the spatial dimension of light propagation. This allows the optical components to be arranged in a compact configuration where the light path folds back on itself, reducing the overall instrument volume while managing optical path complexity through controlled reflection

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for easy and independent adjustment of image sensors, correcting optical aberrations and enabling the production of virtually aberration-free stereoscopic images while maintaining a compact and robust instrument design.

Implementation Method 1

Here, in particular, the light emanating from the optical device is deflected by 90 degrees by means of a reflecting surface

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11278191B2Optical medical instrument
Publication Date: 2022.03.22 KARL STORZ SE & CO KG
  • US11278191B2 patent drawing
  • US11278191B2 patent drawing
  • US11278191B2 patent drawing

AI summary

An optical instrument for capturing stereo images includes two optical devices for producing a real image in each case, two carriages, which are each movable along a predetermined path relative to one of the optical devices, two image sensors, each with a light-sensitive surface for capturing the respective real image, with one of the image sensors in each case being fastened to the carriage, and one reflecting surface in the beam path between the optical device and the image sensor in each case.