Stereo Ranging Calibration via Optical Reflection Analysis

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Solution Overview

Problem

Stereo ranging systems in aerial vehicles face challenges due to improper calibration and vibration-induced image quality degradation, which affects the accuracy of depth determination and requires additional weight and drag from mounting structures for imaging devices.

Innovation Solution

A method is introduced to calibrate and detect vibrations in stereo ranging systems by projecting light from a source aligned with the imaging devices and analyzing reflections within captured images, allowing for adjustments to maintain proper alignment and operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If imaging devices are rigidly mounted to the aerial vehicle, then alignment stability is improved, but weight and drag increase

Engineering Contradiction:
Improvealignment stabilityVSAvoidweight
Core Design Contradiction:
Stability of the object's compositionVSWeight of moving object

Solution Approach 1:

The patent replaces mechanical rigid mounting structures with an optical calibration and detection system. Instead of relying solely on heavy mechanical rigidization to prevent vibration-induced misalignment, the system uses imaging devices to detect alignment status and light projection methods to校准 the stereo rig, thereby reducing the need for excessive mechanical reinforcement and associated weight and drag.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stability of the object's composition

If imaging devices are rigidly mounted to the aerial vehicle, then alignment stability is improved, but drag increases

Engineering Contradiction:
Improvealignment stabilityVSAvoiddrag
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces mechanical rigid mounting structures with an optical calibration and detection system. Instead of relying solely on heavy mechanical rigidization to prevent vibration-induced misalignment, the system uses imaging devices to detect alignment status and light projection methods to校准 the stereo rig, thereby reducing the need for excessive mechanical reinforcement and associated weight and drag.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If vibration detection and calibration systems are added, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvealignment accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the imaging devices serve dual functions: they are used both for capturing images for stereo ranging measurements and for detecting alignment status of the stereo rig. The same imaging devices that capture environmental scenes also capture images of calibration targets to detect misalignment. This multi-functionality reduces the need for separate dedicated vibration detection and calibration hardware, thereby limiting the increase in system complexity while still improving measurement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system performs self-calibration and self-detection using its own imaging devices. The stereo rig uses its imaging devices to capture calibration targets and detect its own alignment status, and then automatically adjusts or compensates for misalignment. This self-service capability eliminates the need for external calibration equipment and manual intervention, improving measurement precision without proportionally increasing system complexity.

Inventive Principle:
Principle #25Self-service

4Manufacturing precision

If external light sources are used for calibration, then calibration accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvecalibration accuracyVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent merges the light source with the stereo rig structure, integrating it as part of the imaging system rather than using separate external calibration equipment. The light source is positioned to work in conjunction with the imaging devices, and calibration targets are incorporated into the rig structure itself. This integration reduces the number of separate components and simplifies the overall system while maintaining calibration accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures accurate stereo distance information and maintains system performance by identifying and addressing misalignments and vibrations, enhancing the reliability of depth mapping and reducing operational costs associated with imaging device mounting.

Implementation Method 1

the imaging devices capture imaging data that includes reflections of the projected light from the one or more surfaces

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11321873B1Calibrating and detecting vibration of stereo ranging systems
Publication Date: 2022.05.03 AMAZON TECH INC
  • US11321873B1 patent drawing
  • US11321873B1 patent drawing
  • US11321873B1 patent drawing

AI summary

Stereo ranging systems having pairs of imaging devices may be calibrated by projecting beams of light into the fields of view of the imaging devices and comparing the appearances of reflections of the beams depicted within images captured thereby. Where the reflections appear consistently within the images, the stereo ranging systems may be determined to be calibrated and operating properly. Where the reflections do not appear consistently within the images, the stereo ranging systems may be determined to be not calibrated or not operating properly. The light sources may be light-emitting structures such as diodes or reflective objects. A vector generated based on inconsistencies in appearances of reflections within images may be used to adjust the images. Images adjusted based on such vectors may be used to determine ranges to objects depicted therein or for any other purpose.