Stereoscopic Display Alignment Using Distributed Reference Marks

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Solution Overview

Problem

Existing methods for aligning display panels with 3D filters in stereoscopic image display devices are inefficient, making it difficult to numerically quantify alignment, leading to high equipment costs and low productivity, and result in narrowed viewing angles due to accumulated alignment errors from manufacturing tolerances.

Innovation Solution

Forming alignment marks at the central portions of the display panel and 3D filter, allowing the vision system to correct for accumulated alignment errors by distributing them evenly, thereby widening the up and down viewing angles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If alignment marks are formed only at one reference position, then the alignment process is simple, but accumulated alignment errors increase as distance from the reference position increases, narrowing viewing angles

Engineering Contradiction:
Improvealignment process complexityVSAvoidalignment precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent divides the alignment reference system into multiple segments by forming alignment marks at both the upper and lower reference positions of the display panel. This segmentation allows the vision system to independently measure and correct alignment errors at each position, preventing accumulated errors across the entire filter and thereby maintaining manufacturing precision while keeping the device complexity manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single-point alignment reference to a multi-point distributed reference system by adding alignment marks in the vertical dimension (both upper and lower positions). This dimensional expansion enables the vision system to detect and correct alignment errors more uniformly across the entire filter area, addressing the accumulated error problem without significantly increasing process complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If multiple alignment marks are formed at different positions, then accumulated alignment errors are reduced and viewing angles are widened, but the device complexity and manufacturing process become more complicated

Engineering Contradiction:
Improvealignment precisionVSAvoidalignment process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies local quality by positioning alignment marks specifically at the upper and lower reference positions where alignment errors are most critical. The vision system then uses these localized marks to perform targeted corrections in those areas, achieving high alignment precision where it matters most without the need for complex alignment processes across the entire filter surface.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements a feedback mechanism where the vision system captures images of the alignment marks at multiple positions, calculates alignment errors, and uses this feedback information to automatically adjust and correct the filter alignment. This closed-loop feedback process achieves high precision alignment while keeping the overall device complexity manageable through automation.

Inventive Principle:
Principle #23Feedback

3Ease of manufacture

If alignment is performed manually by workers viewing images based on luminosity, then equipment cost is reduced, but productivity is low and alignment precision cannot be numerically quantified

Engineering Contradiction:
Improveequipment costVSAvoidalignment productivity
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent introduces a vision system as an intermediary between the alignment marks and the alignment correction process. This intermediary automatically captures images of the alignment marks, calculates their positions, determines alignment errors, and provides feedback for correction. This automation significantly improves productivity and enables numerical quantification of alignment precision while keeping equipment costs reasonable compared to fully automated systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the manual mechanical alignment process (workers visually inspecting images and manually adjusting filters) with an automated optical measurement and control system. The vision system uses optical imaging to detect alignment mark positions and automatically calculates correction amounts, substituting human judgment and manual adjustment with automated optical-mechanical systems that improve both productivity and quantifiability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Minimizes accumulated alignment errors, ensuring accurate alignment and widening the viewing angles in stereoscopic image display devices, improving both alignment precision and user experience.

Implementation Method 1

a first dummy line formed with a polarization characteristic opposite to a polarization characteristic of a first line in the first area, and the second dummy line formed with a polarization characteristic opposite to a polarization characteristic of a last line in the first area

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS8891165B2Stereoscopic image display and alignment method thereof
Publication Date: 2014.11.18 LG DISPLAY CO LTD
  • US8891165B2 patent drawing
  • US8891165B2 patent drawing
  • US8891165B2 patent drawing

AI summary

A 3D filter includes a first area having a plurality of even numbered and odd numbered alternating lines, each line having an equal height, the even numbered lines formed with a first polarization characteristic, a first dummy line formed outside of the first area and adjacent to a first line of the 3D filter, the first dummy line having a height greater than a height of a single line, the odd numbered lines formed with a second polarization characteristic, a second dummy line formed outside of the first area and adjacent to a last line of the 3D filter, the second dummy line having a height greater than the height of a single line, the first dummy line formed with a polarization characteristic opposite to a polarization characteristic of a first line in the first area, and the second dummy line formed with a polarization characteristic opposite to a polarization characteristic of a last line in the first area.