Stereoscopic Optical Alignment via Reference Object Rectification

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Solution Overview

Problem

Stereoscopic optical systems, such as rigid endoscopes, often experience significant image position deviations due to manufacturing tolerances and thermal expansion, leading to impaired stereoscopic image impressions and observer fatigue, as the high number of optical elements can cause flexure and optical distortion.

Innovation Solution

A method comprising static and dynamic adjustment steps, where a reference object with known features is used to ascertain optical distortion and position deviations, allowing an image processor to geometrically rectify and displace stereoscopic half-images to compensate for these issues, thereby improving image alignment and reducing dynamic adjustment frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the optical system uses a high number of optical elements to achieve complex imaging functions, then the imaging capability is improved, but mechanical flexure and optical distortion increase

Engineering Contradiction:
Improveimaging capabilityVSAvoidoptical alignment precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by performing static adjustment of the optical system before actual operation. A reference object is imaged and used to determine position deviations and optical distortions in advance, allowing the system to be pre-calibrated. This preliminary calibration stores reference data that compensates for manufacturing tolerances and thermal expansion effects, enabling the complex optical system with multiple elements to maintain precision without requiring continuous adjustment during operation.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If continuous dynamic adjustment is performed to compensate for position deviations, then image alignment accuracy is improved, but processing time and system complexity increase

Engineering Contradiction:
Improveimage alignment accuracyVSAvoidprocessing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent segments the adjustment process into two distinct phases: static adjustment performed beforehand using a reference object, and dynamic adjustment performed during operation using stored reference data. This segmentation allows the system to handle alignment compensation efficiently by pre-processing the complex calculations during static adjustment, then applying pre-computed corrections during dynamic operation, thereby reducing real-time processing requirements and maintaining high alignment accuracy without excessive processing time.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If manual adjustment procedures are used to correct optical distortion, then flexibility is improved, but ease of operation deteriorates

Engineering Contradiction:
Improveadjustment flexibilityVSAvoidadjustment simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent implements self-service by enabling the optical system to automatically perform its own alignment correction. The system captures images of a reference object, automatically determines position deviations and optical distortions, and applies corrections using stored reference data without requiring manual intervention. This automated self-calibration process maintains the flexibility to handle various imaging conditions while dramatically simplifying operation, as the system performs adjustments autonomously based on pre-stored calibration information.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11115643B2Alignment system
Publication Date: 2021.09.07 XION GMBH
  • US11115643B2 patent drawing
  • US11115643B2 patent drawing
  • US11115643B2 patent drawing

AI summary

A method for adjusting an optical system, and to an adjustment system for use in an optical system where the adjustment system comprises a predetermined reference object having known visible reference object features, a sensor system, a data evaluation module and an image processor. The data evaluation module receives captured image data and determines at least two visible reference object features of the predetermined reference object arranged in a field of view, and determines position data containing a position deviation of an image of the object to be examined or, in the case of a stereoscopic optical system, of a first and second half-image of the object to be examined. The image processor ascertains an optical distortion of the visible reference object features and sets a corresponding geometric rectification of received image data.