Stereoscopic Barrier Panel Channel Electrode Stacking

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Solution Overview

Problem

The complexity of forming multiple stacked channel electrodes in stereoscopic display devices increases the risk of misalignment and decreases process efficiency, making it difficult to maintain a proper viewing range for stereoscopic images as the viewer moves.

Innovation Solution

A stereoscopic display device design that minimizes the number of stacked channel electrodes by using a barrier panel with lower and upper channels, each comprising sub-channels and insulating layers, where the lower insulating layer partially covers the first sub-channel of adjacent lower channels, allowing for reduced horizontal distance between channels and improved insulation, enabling smooth adjustment of the viewing range based on viewer location.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the number of stacked channel electrodes is increased to improve insulation between adjacent electrodes, then insulation performance is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveinsulation performanceVSAvoidchannel electrode structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent transitions from a single-layer channel electrode structure to a multi-layer stacked structure, utilizing the vertical dimension to achieve insulation. By stacking channel electrodes at different heights with insulating layers between them, the design reduces horizontal spacing while maintaining electrical isolation through vertical separation, thus improving insulation performance without proportionally increasing manufacturing complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested structure where multiple channel electrodes are stacked vertically with insulating layers embedded between them. The insulating layers are integrated within the stack rather than added as separate external components, creating a compact nested arrangement that maximizes insulation efficiency while minimizing overall device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Length of stationary object

If the number of stacked channel electrodes is increased to reduce distance between electrodes, then distance between electrodes is reduced, but manufacturing precision requirements increase due to alignment difficulties

Engineering Contradiction:
Improvedistance between channel electrodesVSAvoidalignment precision
Core Design Contradiction:
Length of stationary objectVSManufacturing precision

Solution Approach 1:

The patent employs a nested stacking arrangement where channel electrodes and insulating layers are integrated in a compact vertical configuration. This nesting allows precise alignment to be achieved through sequential layer formation rather than simultaneous positioning, reducing the cumulative alignment errors that would occur with multiple separate patterning steps.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent applies preliminary patterning actions to establish the positions of channel electrodes and insulating layers before final assembly. By pre-defining the spatial relationships and alignment references in earlier manufacturing stages, the design reduces the precision demands on subsequent steps, making the overall manufacturing process more robust despite the multi-layer complexity.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If the number of stacked channel electrodes is increased to improve insulation, then insulation is improved, but process efficiency decreases due to additional patterning steps

Engineering Contradiction:
Improveinsulation performanceVSAvoidmanufacturing process efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent merges the formation of multiple channel electrodes and insulating layers into an integrated stacking process. Rather than treating each layer as a separate manufacturing operation requiring independent patterning and alignment, the design combines these operations into a unified process flow, reducing the total number of discrete steps and improving overall manufacturing efficiency while maintaining the insulation benefits of multiple stacked electrodes.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces the distance between channel electrodes, enhances insulation, and maintains efficient process margins, ensuring a smooth and proper viewing range for stereoscopic images without compromising manufacturing efficiency.

Implementation Method 1

The lower insulating layer is disposed between the barrier substrate and a second end region of the second sub-channel

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Data Source

PatentUS10838223B2Stereoscopic display device having a barrier panel
Publication Date: 2020.11.17 LG DISPLAY CO LTD
  • US10838223B2 patent drawing
  • US10838223B2 patent drawing
  • US10838223B2 patent drawing

AI summary

A stereoscopic display device having a barrier panel is provided. The barrier panel may include lower channels between a lower barrier substrate and a channel insulating layer. The lower channels may be disposed between upper channels which is disposed on the channel insulating layer. Each of the lower channels may include a first sub-channel, a second sub-channel and a lower insulating layer. The lower insulating layer of each lower channel may cover an end region of the first sub-channel of adjacent lower channel. The second sub-channel of each lower channel may be connected to another end region of the first sub-channel. The second sub-channel may be extended along a side wall of the lower insulating layer. Thus, in the stereoscopic display device of the present disclosure, a distance between the lower channels may be minimized.