Stereoscopic Image Conversion Panel Lens Design

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Solution Overview

Problem

Conventional stereoscopic image conversion panels with hemispheric concave lenses are thick and require a large number of liquid crystal molecules, making them bulky and difficult to manufacture efficiently.

Innovation Solution

A stereoscopic image conversion panel design featuring a main lens and sub-lenses with a concave part-elliptical and concave saw-like shape respectively, reducing thickness and the number of liquid crystal molecules needed, while using a lens liquid crystal layer with anisotropic refractive index to refract polarized light and generate stereoscopic images.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If hemispheric concave lenses are used in the stereoscopic image conversion panel, then the light refraction function is achieved, but the panel thickness becomes large

Engineering Contradiction:
Improvelens shapeVSAvoidpanel thickness
Core Design Contradiction:
ShapeVSLength of stationary object

Solution Approach 1:

The patent divides the single hemispheric lens into multiple segments: a flat lower surface, a curved middle portion, and a removed upper hemispheric part. This segmentation allows the lens to maintain refraction functionality while reducing overall thickness to a predetermined value, directly resolving the contradiction between achieving proper light refraction and minimizing panel thickness

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a three-dimensional hemispheric shape to a more flattened, multi-dimensional structure with specific curvature radii in different directions (R1, R2, R3). By controlling curvature in multiple dimensions rather than using a simple hemisphere, the lens achieves adequate refraction with reduced thickness

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If hemispheric concave lenses are used, then the stereoscopic image conversion function is achieved, but the number of liquid crystal molecules required increases

Engineering Contradiction:
Improvestereoscopic image conversion functionVSAvoidnumber of liquid crystal molecules
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

By segmenting the lens structure and optimizing the shape of individual lens elements, the patent reduces the total volume requiring liquid crystal filling. The modified lens geometry with controlled curvature radii minimizes the receiving space while maintaining adequate light refraction for stereoscopic conversion

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the geometric parameters of the lens (curvature radii R1, R2, R3, and thickness) to optimize the balance between refraction function and liquid crystal volume. By adjusting these parameters, the lens achieves sufficient optical performance with reduced liquid crystal requirements

Inventive Principle:
Principle #35Parameter changes

3Shape

If hemispheric concave lenses with large receiving space are used, then light refraction is achieved, but the alignment of liquid crystal molecules becomes more difficult

Engineering Contradiction:
Improvelens receiving spaceVSAvoidliquid crystal alignment
Core Design Contradiction:
ShapeVSEase of manufacture

Solution Approach 1:

The patent segments the lens into controlled geometric portions with specific curvature radii, creating well-defined boundaries and uniform fields that facilitate liquid crystal alignment. The flattened structure with controlled curvature provides better alignment surfaces compared to a hemispheric shape

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By changing the geometric parameters to create a flattened structure with specific curvature radii (R1, R2, R3), the patent creates more favorable conditions for liquid crystal alignment while maintaining adequate refraction function

Inventive Principle:
Principle #35Parameter changes

4Reliability

If hemispheric concave lenses are used, then the stereoscopic conversion function is achieved, but the manufacturing complexity increases

Engineering Contradiction:
Improvestereoscopic conversion functionVSAvoidpanel manufacturing
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent segments the lens structure into manufacturable portions with standard curvature radii, making it easier to produce using conventional lens manufacturing techniques. The flattened structure with controlled curvature is more amenable to mass production than hemispheric lenses

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By standardizing the geometric parameters (curvature radii R1, R2, R3 and thickness), the patent creates a lens design that is easier to manufacture with conventional equipment while maintaining adequate optical performance for stereoscopic conversion

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The reduced thickness and number of liquid crystal molecules lead to a more compact and easier-to-manufacture panel, with improved alignment capabilities and increased response speed due to lower voltage requirements for electric field generation.

Implementation Method 1

The lens liquid crystal layer is configured to refract polarized light at an interface between the lens liquid crystal layer and the stereoscopic lens part, to generate a stereoscopic image based on a received flat image

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

The lens liquid crystal layer is configured to refract polarized light at an interface between the lens liquid crystal layer and the stereoscopic lens part

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 3

The lens liquid crystal layer is received by the main lens and the sub-lenses, is disposed between the first and second lens substrates, and includes liquid crystal molecules having an anisotropic refractive index

Methodology Applied
Scientific EffectAnisotropy: Anisotropy

Data Source

PatentUS9046710B2Stereoscopic image conversion panel and stereoscopic image display apparatus having the same
Publication Date: 2015.06.02 SAMSUNG DISPLAY CO LTD
  • US9046710B2 patent drawing
  • US9046710B2 patent drawing
  • US9046710B2 patent drawing

AI summary

In a stereoscopic image conversion panel and a stereoscopic image display apparatus, the stereoscopic display panel includes a first lens substrate, a second lens substrate, a stereoscopic image lens part and a lens liquid crystal layer. The stereoscopic image lens part is disposed between the first and second substrates, and includes a main lens and sub-lenses with a concave shape. At least one sub-lens is disposed at opposite edge portions of the main lens. The lens liquid crystal layer is received by the main lens and the sub-lenses, is disposed between the first and second lens substrates, and includes liquid crystal molecules having an anisotropic refractive index. The lens liquid crystal layer refracts a polarized light at an interface between the lens liquid crystal layer and the stereoscopic lens part, to convert a flat image into a stereoscopic image. Therefore, the thickness of the stereoscopic image panel can be reduced.