Sterile Object Carrying Case with Removable Tray

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Solution Overview

Problem

Existing carrying cases for sterile objects are prone to contamination and not suitable for sterile environments due to their materials, leading to inefficiencies in transporting medical equipment and delaying surgical procedures.

Innovation Solution

A carrying case with a removable inner tray made of thermoplastic polymer and a polymeric outer container that can be sanitized, featuring a tamper-proof seal and handle, allowing for safe and clean transport of sterile objects into sterile environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If fabric bags with plastic dividers are used to carry sterile objects, then the bags are soft and easy to handle, but the material is prone to contamination and cannot be effectively cleaned

Engineering Contradiction:
Improveease of handlingVSAvoidcontamination resistance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent changes the material parameter from fabric to rigid polymer (polypropylene or polyethylene), which fundamentally alters the surface properties to be non-absorbent and easily cleanable, resolving the contradiction between ease of handling and contamination resistance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite construction with rigid polymer outer shell and foam inner components, creating a material system that combines structural integrity with ease of cleaning and contamination resistance while maintaining handleability

Inventive Principle:
Principle #40Composite materials

2Reliability

If contents are handled separately from the bag, then contamination risk is reduced, but the process becomes time-consuming and requires additional tracking work

Engineering Contradiction:
Improvecontamination preventionVSAvoidtime for handling and tracking
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent merges the container and contents into a single sterilizable unit, allowing the entire case with all contents to be sterilized together and moved as one unit, eliminating the need for separate handling and tracking of individual items

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The rigid case serves multiple functions: it protects contents during transport, maintains sterility through washability, and can be reused repeatedly, replacing multiple separate handling operations with a single integrated solution

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If a part is not present in the sterile environment, then the surgeon can access it from the bag, but the surgeon must leave the operating room to locate and transport the part

Engineering Contradiction:
Improveaccess to additional partsVSAvoidtime to locate and transport parts
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent implements preliminary action by pre-sterilizing and pre-organizing all potential parts and contents within the case before entering the sterile environment, so that any needed part is already available and can be accessed without leaving the operating room

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The case is segmented into multiple compartments and sections that can be independently accessed, allowing the surgeon to retrieve specific parts without disturbing other contents or needing to leave the sterile field

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If the entire case is sanitized and transported into the sterile environment, then access to all contents is improved, but the case must be made of sanitizeable material

Engineering Contradiction:
Improveaccess to entire case contentsVSAvoidmaterial requirements for sanitization
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent changes the material parameter to sanitizeable polymers (polypropylene, polyethylene) that can withstand autoclaving and chemical sterilization processes, enabling the entire case to be sterilized and transported into sterile environments

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11633252B2Carrying case for sterile objects
Publication Date: 2023.04.25 CASES BY SOURCE INC
  • US11633252B2 patent drawing
  • US11633252B2 patent drawing
  • US11633252B2 patent drawing

AI summary

A carrying case includes an outer container with a plurality of side walls extending from a lower support. An outer lid is at least partially removably coupled with the plurality of side walls and positioned opposite the lower support. Each of the side walls, lower support and outer lid have an inner surface defining an interior space within the case. A plurality of first attachment means extend from at least two opposing side wall inner surfaces. A removable inner tray includes a plurality of inserts configured to fit within the interior space of the outer container. A plurality of second attachment means extend from the plurality of inserts and are positioned to correspond with locations of the first attachment means, such that the first and second attachment means are engaged when the inner tray is positioned within the interior space of the case.