Sterile Connection Buckle With Unlocking Hole for Misconnection Release

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Solution Overview

Problem

Existing sterile connection technologies face issues with misconnections, leading to product waste and increased costs due to the non-removable nature of coupling devices, which results in structural damage and reduced service life when misconnections occur.

Innovation Solution

The introduction of a sterile connection member with a buckle connection mechanism and an unlocking hole allows for amicable disengagement of misconnected components without damaging the structure, utilizing hooks and snap plates for secure connections and a film puller for easy removal, enabling the release of the buckle connection through an unlocking member.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a non-removable buckle connection is used to ensure secure connection, then connection reliability is improved, but misconnection damage increases and service life decreases

Engineering Contradiction:
Improveconnection reliabilityVSAvoidservice life
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The buckle connection structure is designed to be dynamically changeable between locked and unlocked states. The unlocking member can transform the rigid buckle connection into a separable one, allowing the connection to adapt between secure locked state during operation and removable state for correction of misconnections, thereby extending service life while maintaining reliability.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If a rigid buckle connection is used to prevent disengagement, then connection stability is improved, but misconnection correction becomes difficult and product waste increases

Engineering Contradiction:
Improveconnection stabilityVSAvoidproduct waste
Core Design Contradiction:
Stability of the object's compositionVSLoss of substance

Solution Approach 1:

The unlocking member is extracted as a separate functional component that can be inserted through the unlocking hole to release the buckle connection. This extraction mechanism allows the stable connection to be intentionally opened when misconnection is detected, enabling correction without damaging the connection members and reducing product waste.

Inventive Principle:
Principle #2Taking out (Extraction)

3Duration of action of stationary object

If an unlocking mechanism is added to enable removable connection, then service life is improved, but device complexity increases

Engineering Contradiction:
Improveservice lifeVSAvoidstructure complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The unlocking mechanism is segmented into distinct functional parts: the unlocking hole as a passage, the unlocking member as a tool, and the buckle connection as the target structure. This segmentation allows each component to perform its specific function with simple geometry, avoiding the need for complex integrated mechanisms while still achieving removable connection capability.

Inventive Principle:
Principle #1Segmentation

4Ease of manufacture

If a simple snap connection is used to reduce complexity, then ease of manufacture is improved, but connection reliability decreases

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidconnection reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention merges two connection functions into one structure: the buckle connection provides both the secure locking function and the controlled removability function. By combining these functions into the hook-and-slot structure with unlocking hole, the design achieves reliable connection without requiring separate complex locking mechanisms, maintaining manufacturing simplicity while improving reliability.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20240360936A1Sterile connection member and sterile connection apparatus
Publication Date: 2024.10.31 WUXI NEST BIOTECHNOLOGY CO LTD
  • US20240360936A1 patent drawing
  • US20240360936A1 patent drawing
  • US20240360936A1 patent drawing

AI summary

Disclosed are a sterile connection member and a sterile connection apparatus. The sterile connection member includes a main body. A first surface of the main body is connected to an external pipeline. A fluid channel is arranged inside the main body. The fluid channel penetrates from the first surface to a second surface of the main body. The second surface includes at least one first hook and/or at least one second hook. The first hook is matched with a second hook of the main body of another sterile connection member to form a buckle connection, and/or the second hook is matched with a first hook of the main body of another sterile connection member to form a buckle connection. The sterile connection member further includes an unlocking hole formed in the main body and communicating with the buckle connection.