Sterile Infusion Pump Verification via RF Actuation

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Solution Overview

Problem

Medical devices, such as implantable infusion pumps, require verification of functionality before use while maintaining a sterile environment, which is challenging due to the need for multiple devices and potential delays and increased costs.

Innovation Solution

A method and apparatus that allows for the verification of a medical device's functionality, specifically an implantable infusion pump, by using a test apparatus coupled to the pump's outlet port to detect fluid discharge or pressure changes, providing visual or aural indications through a sealed package using RF command signals, enabling functionality assessment without opening the package.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple devices are supplied to ensure functionality, then reliability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvedevice functionalityVSAvoidnumber of devices
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by performing functionality verification of the infusion pump while it is still sealed in its sterile package, before actual use. A test apparatus is coupled to the pump's outlet port, and the pump is actuated via RF command signal to verify fluid discharge capability. This preliminary testing eliminates the need to supply multiple backup devices, as functionality is confirmed in advance while maintaining sterility.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If functionality is verified before use, then reliability is improved, but maintaining sterile environment becomes difficult

Engineering Contradiction:
Improvedevice functionalityVSAvoidsterile environment
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent uses an intermediary approach by introducing a test apparatus that can couple to the pump's outlet port through the sealed package interface. The test apparatus serves as a mediator that allows functionality verification without breaching the sterile barrier. Additionally, RF command signals act as an intermediary to actuate the pump without physical contact, and visual/aural indicators provide remote feedback while maintaining the sterile boundary.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces mechanical interaction with electromagnetic fields by using RF (radio frequency) command signals to actuate the infusion pump from outside the sterile package. This substitution allows the pump to be activated and tested without physical opening of the package. Visual and aural indicators further replace the need for direct mechanical inspection, enabling remote verification while preserving sterility.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If package is opened for testing, then functionality verification is achieved, but sterile environment is compromised

Engineering Contradiction:
Improvedevice functionalityVSAvoidsurgical efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent performs the functionality verification as a preliminary action before the surgical procedure and before opening the sterile package. The pump is tested while still sealed, and the results are observed through visual or aural indicators. This preliminary testing ensures that when the package is eventually opened for surgery, the device is already confirmed to be functional, eliminating delays and the need for additional backup devices.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If multiple devices are supplied, then reliability is improved, but time and cost increase

Engineering Contradiction:
Improvedevice availabilityVSAvoidsurgical delay
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent performs functionality verification as a preliminary action before surgery, confirming that the pump is operational while still in its sterile package. This advance verification eliminates the need to have multiple backup devices ready and prevents surgical delays caused by discovering device malfunction at the time of use. The preliminary test ensures device availability is confirmed in advance, saving time during the surgical procedure.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient verification of medical device functionality within a sterile package, reducing the need for multiple devices and minimizing delays and costs, while maintaining a sterile environment.

Implementation Method 1

the pump is actuated (while still in the package) by a command signal generated by a transmitter externally of the package and communicated to a receiver within the infusion pump

Methodology Applied
Scientific EffectRF (radio frequency) signal transmission: Electromagnetic Induction

Implementation Method 2

The test apparatus is configured to detect pump activity (e.g. a fluid discharge and/or a pressure change at the outlet port) and provide an indication thereof

Methodology Applied
Scientific EffectFluid discharge detection:

Implementation Method 3

As liquid is discharged from the outlet port into the tube, the liquid moves the gas/liquid interface, which can be visually observed by the responsible person through the window in the package

Methodology Applied
Scientific EffectFluid displacement:

Data Source

PatentUS7604614B2Test method and apparatus for verification of medical device functionality
Publication Date: 2009.10.20 MEDTRONIC MINIMED INC
  • US7604614B2 patent drawing
  • US7604614B2 patent drawing
  • US7604614B2 patent drawing

AI summary

This invention relates to methods, apparatuses and systems for testing the functionality of the pumping mechanism of a medical device, e.g., an implantable infusion pump, while the medical device is contained within a shipping package. The test apparatus enables such functional verification, without opening the shipping package, when the medical device is still contained within the package that has been appropriately sealed to maintain sterility of the medical device.