Sterile-Barrier Wireless Battery Charging for Medical Devices

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Solution Overview

Problem

Recharging batteries in medical environments poses a challenge due to the need for sterilization, which complicates the process and requires innovative solutions for wireless charging across sterile barriers.

Innovation Solution

A wireless charging system with a charging station that includes a housing, a wireless power transmitter with a transmitting antenna, and rechargeable batteries sealed inside sterile barriers, allowing for simultaneous charging of multiple batteries in various orientations without the need for sterilization after charging, using a vertical channel and power supply with a status light for operation monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If batteries are recharged in a medical environment, then operational efficiency is improved, but sterilization requirements increase device complexity

Engineering Contradiction:
Improveoperational efficiencyVSAvoidsterilization requirements
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent extracts the charging function from the sterile medical environment by providing a dedicated charging station that accepts batteries in sterile containers. The charging process occurs outside the sterile field, eliminating the need to maintain sterility during charging while keeping batteries readily available for medical devices.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a sterile container as an intermediary between the battery and the charging station. The container maintains sterility during the charging process, allowing the battery to be charged without compromising the sterile barrier. The container acts as a mediator that enables charging while preserving sterility requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If multiple batteries are charged simultaneously, then productivity is improved, but ensuring correct charging order becomes more difficult

Engineering Contradiction:
Improvecharging throughputVSAvoidcharging order management
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent incorporates status lights that provide visual feedback about the charging status of each battery. The system displays which batteries are charging, which are complete, and their relative positions in the charging sequence. This feedback mechanism eliminates the need for manual tracking and ensures correct charging order is maintained automatically.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The charging station automatically manages the charging sequence and order of multiple batteries without requiring user intervention. The system self-regulates which battery charges first, monitors charging progress, and manages the overall charging process, freeing users from the complexity of tracking multiple batteries.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If wireless charging is used across sterile barriers, then ease of operation is improved, but power transmission efficiency decreases

Engineering Contradiction:
Improvesterile barrier compatibilityVSAvoidpower transmission efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The wireless charging system is designed to work universally with different types of sterile containers and battery configurations. The transmitting antenna can charge batteries through various sterile barriers without requiring physical contact or opening the sterile seal, maintaining ease of operation while accommodating different container types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent employs a bulged transmitting antenna design that dynamically adapts to the presence of sterile containers. The bulged shape positions the antenna optimally relative to the battery regardless of container variations, maintaining efficient power transmission through the sterile barrier while preserving ease of operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and orientation-independent wireless charging of multiple batteries within a medical environment, ensuring that batteries are charged in the correct order and reducing the risk of premature removal, while maintaining sterility and operational efficiency.

Implementation Method 1

a wireless power transmitter inside the rear plate, wherein the wireless power transmitter comprises a transmitting antenna; and at least two rechargeable batteries in different orientations inside the vertical channel, each battery having a wireless power receiver which comprises a receiving antenna

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentEP4107839B1Wireless charging system for medical devices
Publication Date: 2024.12.25 COVIDIEN AG
  • EP4107839B1 patent drawingFigure 1~3
  • EP4107839B1 patent drawingFigure 4~6
  • EP4107839B1 patent drawingFigure 7~8

AI summary

A wireless charging system for recharging batteries in a medical environment includes a charging station (100). The charging station may include an opening (116) to receive batteries (112) enclosed inside sterile barriers (114) and an outlet (118) for dispensing charged batteries, wherein the outlet comprises a slot in a front cover. The charging station also includes a wireless power transmitter having a transmitting antenna.