Sterilization Container with Integrated Drying and Constant Temperature Storage

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Solution Overview

Problem

Conventional sterilization containers for household items lack an integrated drying function and automatic control, leading to water stains and re-contamination of sterilized articles due to separate manual control of sterilization and drying processes.

Innovation Solution

An intelligent sterilization method and container that automatically performs sequential sterilizing, drying, and constant temperature aseptic storage using a microprocessor-controlled release of ultraviolet light and hot air, maintaining a preset warm temperature to prevent re-contamination and ensure easy use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If sterilization and drying are performed as separate manual processes, then sterilization effectiveness is maintained, but ease of operation deteriorates due to requiring separate artificial control

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines sterilization and drying functions into a single integrated device. The sterilization container includes both UV sterilization capability and heating air duct for drying, allowing both functions to be performed in one device rather than requiring separate manual operations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements automatic sequential control where the sterilization process is followed automatically by the drying process without requiring manual intervention. The microprocessor controls the sequence: first UV sterilization, then heating for drying, eliminating the need for separate artificial control while maintaining effectiveness.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If sterilized articles are stored at room temperature after sterilization, then energy consumption is reduced, but reliability deteriorates due to re-contamination from residual bacteria and environmental bacteria

Engineering Contradiction:
ImprovereliabilityVSAvoiduse of energy
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The patent maintains continuous low-level sterilization and heating after the main sterilization cycle completes. The microprocessor controls continuous release of small amounts of sterilization medium and hot air to maintain constant temperature and aseptic conditions in the storage cavity, preventing re-contamination while articles are stored.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent changes the operational parameters from high-intensity intermittent sterilization to low-intensity continuous maintenance mode. After the initial sterilization cycle, the system switches to a maintenance phase with reduced energy consumption, continuously releasing small amounts of sterilization medium and hot air to maintain aseptic conditions without the high energy cost of full sterilization cycles.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If sterilized articles are kept in a dry environment, then prevention of re-contamination is improved, but ease of operation worsens due to inability to remove water stains on sterilized articles

Engineering Contradiction:
Improveprevention of re-contaminationVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent performs drying as a preliminary action immediately after sterilization before the articles are removed. The heating air duct activates after UV sterilization to evaporate water from the articles, ensuring they are completely dry and free of water stains before the user retrieves them, eliminating the need for separate manual drying.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent merges sterilization and drying into a single integrated process sequence. Both functions are performed within the same device in automatic succession, ensuring articles emerge both sterilized and dry, preventing re-contamination while removing water stains without requiring separate manual operations.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If constant temperature aseptic storage is maintained continuously, then reliability of preventing re-contamination is improved, but use of energy increases due to continuous release of hot air and sterilization medium

Engineering Contradiction:
Improveprevention of re-contaminationVSAvoiduse of energy
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The patent changes the operational parameters from high-intensity intermittent sterilization to low-intensity continuous maintenance mode. After the initial sterilization cycle, the system switches to a maintenance phase with reduced energy consumption, continuously releasing small amounts of sterilization medium and hot air to maintain aseptic conditions without the high energy cost of full sterilization cycles.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies partial action by releasing only small amounts of sterilization medium and hot air during the storage phase, rather than full doses. This partial continuous release is sufficient to maintain aseptic conditions and prevent bacterial propagation while consuming significantly less energy than continuous full sterilization.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables automatic sterilization, drying, and aseptic storage in one control, preventing bacterial propagation and providing a warm temperature indication for the user, ensuring the sterilized articles remain sterile and comfortable to handle.

Implementation Method 1

the sterilization medium is ultraviolet light

Methodology Applied
Scientific EffectUltraviolet light: Light

Implementation Method 2

releasing hot air to the article storage cavity

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS11351283B2Intelligent sterilization method and sterilization container
Publication Date: 2022.06.07 SHENZHEN UVLED OPTICAL TECH CO LTD
  • US11351283B2 patent drawing
  • US11351283B2 patent drawing
  • US11351283B2 patent drawing

AI summary

An intelligent sterilization method and a sterilization container are disclosed, the intelligent sterilization method comprising: after an intelligent sterilization instruction is issued, the sterilization container sequentially performs the following steps: a sterilizing and drying step, releasing sterilization medium and hot air to an article storage cavity containing a sterilized article, and sterilizing and drying the sterilized article; and a constant temperature aseptic storing step, continuously releasing a small amount of hot air and a small amount of sterilization medium to the article storage cavity to maintain the sterilized article in the article storage cavity at a preset constant temperature and an aseptic condition; wherein the constant temperature is defined as when the sterilized article is in contact with the human body, the human body feels warm and not uncomfortable. The sterilization container includes an article storage cavity, an illumination device, a heating air duct, a microprocessor, and a memory.