Biosourced Stetter Reaction Using Thiamine and Ascorbic Acid

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Solution Overview

Problem

The existing Stetter reaction for synthesizing 1,4-dicarbonyl derivatives relies on synthetic thiazolium salts and toxic bases, which are not eco-friendly, and faces challenges with low yields and reactivity issues when using natural thiamine as a catalyst.

Innovation Solution

A completely biosourced version of the Stetter reaction is developed using vitamin C (ascorbic acid) and vitamin B1 (thiamine) as natural catalysts and reagents, replacing synthetic thiazolium salts and toxic bases, achieving higher yields and environmental sustainability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If synthetic thiazolium salts and toxic bases are used in the Stetter reaction, then the reaction proceeds with acceptable efficiency, but the process becomes environmentally harmful and toxic

Engineering Contradiction:
Improvetoxicity and environmental harmVSAvoidprocess feasibility
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent changes the chemical nature of the catalyst from synthetic thiazolium salts to natural thiamine (vitamin B1), and replaces toxic bases with vitamin C (ascorbic acid). This parameter change in catalyst identity eliminates toxicity while maintaining reaction feasibility through the natural catalytic activity of thiamine in vitamin C-mediated Stetter reactions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs vitamin C as a sacrificial reagent that is consumed during the reaction to generate the active catalytic species from thiamine. This disposable natural reagent approach replaces persistent toxic bases, achieving harm reduction while maintaining process feasibility through the transient generation of active catalytic intermediates

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Object-affected harmful factors

If natural thiamine is used as a catalyst instead of synthetic thiazolium salts, then the process becomes more environmentally friendly, but the reaction yield and reactivity decrease

Engineering Contradiction:
Improveenvironmental sustainabilityVSAvoidreaction yield
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent introduces vitamin C as an intermediary reagent that mediates between the natural thiamine catalyst and the substrate. Vitamin C facilitates the generation of the active thiamine catalytic species and enhances the reactivity of natural thiamine, thereby improving reaction yield while maintaining environmental sustainability through the use of natural, non-toxic components

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite catalytic system combining thiamine (vitamin B1) and vitamin C (ascorbic acid). This composite approach leverages the synergistic interaction between the two natural vitamins, where thiamine provides catalytic activity and vitamin C enhances reactivity and stability, achieving high yields with environmentally benign materials

Inventive Principle:
Principle #40Composite materials

3Productivity

If vitamin C and vitamin B1 are combined in the Stetter reaction, then the yield increases to 92%, but the process complexity increases due to optimizing multiple natural reagents

Engineering Contradiction:
Improvereaction yieldVSAvoidprocess complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent exploits the multi-functionality of vitamin C, which serves multiple roles: as a sacrificial reagent to generate active catalytic species, as a base to deprotonate the thiazolium intermediate, and as a stabilizing agent for the catalytic cycle. This universal role of vitamin C simplifies the overall process despite using multiple natural reagents, as one compound performs several critical functions simultaneously

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the catalytic function of thiamine with the activating and base functions of vitamin C into a unified reaction system. By combining these two natural vitamins in specific molar ratios and reaction conditions, the patent achieves high yields while managing process complexity through the synergistic integration of multiple functions into a coherent natural catalytic system

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a 92% yield for specific substrates, significantly exceeding previous natural thiamine reactivity, providing an efficient and green alternative for accessing 1,4-dicarbonyl derivatives like 1,4-diketones and cyclic ketones, such as jasmon derivatives.

Implementation Method 1

This reaction is directly inspired by the biological role of thiamine (vitamin B1), which is capable of temporarily transforming an aldehyde (electrophile) into a nucleophile

Methodology Applied
Scientific EffectUmpolung reaction:

Implementation Method 2

Its use as a basic reagent has never been described. Its use as a replacement for triethylamine in the Stetter reaction, combined with vitamin B1 (thiamine), reaches 92%

Methodology Applied
Scientific EffectBase catalysis:

Data Source

PatentEP3233779B1Novel process for preparing synthesis intermediates using products of natural origin and use of the intermediates obtained
Publication Date: 2023.07.19 CENT NAT DE LA RECH SCI (C N R S)
  • EP3233779B1 patent drawing
  • EP3233779B1 patent drawing
  • EP3233779B1 patent drawing

AI summary

The present invention relates to a process for preparing a product of formula I: characterized in that the reaction is catalyzed both by thiamine or a thiamine salt and by ascorbic acid in a form which is free or salified or an organic acid salt of an alkaline metal, preferably sodium acetate, potassium tartrate, sodium succinate, or a reductone, preferably 2-hydroxypropanedial or 2,3-dihydroxycyclopent-2-ene-1-one in an organic solvent.