STI Stress Implantation in ETSOI for Higher Drive Current

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Solution Overview

Problem

Existing ETSOI devices suffer from lower drive current and degraded performance due to the lack of effective stress generation in the transistor body, particularly with planar structures and thin semiconductor layers.

Innovation Solution

Selective ion implantation into the shallow trench isolation (STI) regions of NMOS/PMOS devices to introduce tensile or compressive stress, using different ion species and temperatures, without adding new masks, to enhance device performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If planar structures and thin semiconductor layers are used in ETSOI devices, then device scaling and integration density are improved, but drive current and performance are degraded due to lack of effective stress generation

Engineering Contradiction:
Improvedevice integration densityVSAvoiddrive current
Core Design Contradiction:
Area of moving objectVSPower

Solution Approach 1:

The patent applies selective stress to different regions of the device by implanting ions into specific isolation regions while leaving other regions untouched. This creates local quality variations where stressed regions provide enhanced drive current while maintaining the overall planar structure and thin layer configuration for high integration density.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the stress parameter in the isolation regions through ion implantation, transforming the mechanical properties of these regions. By controlling ion species, energy, and temperature, the stress state is modified to generate effective stress in the transistor body, thereby improving drive current without altering the fundamental planar architecture.

Inventive Principle:
Principle #35Parameter changes

2Stress or pressure

If traditional stress elements like embedded SiGe source/drain and dual stress liner are used, then some stress is provided to the transistor body, but high effective stress is not generated due to the extremely thin transistor body and planar structure

Engineering Contradiction:
Improvestress to transistor bodyVSAvoiddrive current
Core Design Contradiction:
Stress or pressureVSPower

Solution Approach 1:

The patent uses isolation regions as intermediary structures to transmit stress to the transistor body. Instead of directly stressing the thin transistor body through conventional means, the ion-implanted isolation regions act as stress mediators that generate effective stress in the transistor body, overcoming the limitations imposed by the extremely thin layer and planar structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent transitions from in-plane stress elements (source/drain, liners) to vertical stress generation through ion implantation into isolation regions. This dimensional shift allows stress to be applied from the isolation region depth into the transistor body, creating effective stress that traditional planar stress elements cannot achieve in ETSOI devices.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Power

If selective ion implantation into STI regions is performed to generate stress, then drive current and device performance are enhanced, but additional process steps and potential mask layers are required

Engineering Contradiction:
Improvedrive currentVSAvoidprocess steps and mask layers
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent makes the ion implantation process selective through existing mask structures rather than requiring dedicated stress-generation masks. The same masking infrastructure used for other device fabrication steps is leveraged to define isolation regions for ion implantation, thereby achieving stress generation without adding new mask layers and reducing overall process complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves transistor performance by optimizing stress levels, enhancing drive current and overall device efficiency without additional mask layers.

Implementation Method 1

modifying a stress of a material of the first isolation region by implanting the first isolation region of the plurality of isolation regions

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS12424482B2Selective implantation into STI of ETSOI device
Publication Date: 2025.09.23 APPLIED MATERIALS INC
  • US12424482B2 patent drawing
  • US12424482B2 patent drawing
  • US12424482B2 patent drawing

AI summary

Disclosed herein are approaches for forming a shallow trench isolation (STI) to improve extremely thin silicon on insulator (ETSOI) device performance. In one approach, a method may include providing a device stack comprising a buried oxide (BOX) layer in a substrate, patterning a hardmask over the substrate, and forming a plurality of isolation regions in the device stack, wherein the plurality of isolation regions extend through the box layer and the substrate. The method may further include forming a well mask over the device stack, wherein an opening through the well mask exposes a first isolation region of the plurality of isolation regions, and modifying a stress of a material of the first isolation region by implanting the first isolation region of the plurality of isolation regions.