Stiff Wall Panel Assembly Shear Resistance

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Solution Overview

Problem

Existing stick frame construction methods in building design face challenges in enhancing the shear strength of vertical wall components, particularly in resisting in-plane lateral forces such as wind and earthquakes, which can lead to racking and structural damage.

Innovation Solution

A specially configured steel stiff wall panel assembly featuring a continuous unitary layer with central and wall track ribs, where studs are engaged with these ribs in a linearly interlocked and slidably interfitted manner, providing improved resistance to shear, racking, and impact forces through a robust structural configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If standard stick frame construction is used, then the building frame has a relatively high strength to weight ratio, but the shear strength of the wall components is insufficient to resist in-plane lateral forces

Engineering Contradiction:
Improveshear strength of wall componentsVSAvoidresistance to in-plane lateral forces
Core Design Contradiction:
StrengthVSForce

Solution Approach 1:

The wall panel is segmented into multiple functional components: a continuous base layer providing overall stability, raised ribs creating interlocking engagement surfaces, recesses receiving studs for vertical support, and protrusions extending toward adjacent panels. This segmentation allows each component to contribute specifically to shear strength while maintaining the lightweight stick frame approach.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The stud is nested within the recess of the base layer, creating a hierarchical structure where the stud fits into the recess and the protrusion fits into the recess of adjacent panels. This nesting creates multiple levels of mechanical interlocking that significantly enhance shear strength without adding substantial weight.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Stability of the object's composition

If wood or metal studs with bracing and sheathing are used to increase shear strength, then the resistance to racking improves, but the device complexity and construction difficulty increase

Engineering Contradiction:
Improveresistance to rackingVSAvoidcomplexity of wall assembly components
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The base layer integrates multiple functions into a single component: it provides the continuous stabilizing layer, contains the raised ribs for interlocking, has recesses for stud engagement, and extends protrusions for panel connection. This merging eliminates the need for separate bracing and sheathing components, reducing device complexity while maintaining racking resistance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The base layer serves multiple functions simultaneously: structural stabilization, shear strength provision through rib-interlock mechanisms, stud support through recesses, and panel connection through protrusions. This multi-functionality reduces the number of separate components needed, simplifying the overall wall assembly.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Strength

If the wall panel uses multiple layers or complex bracing systems, then the resistance to shear and racking forces improves, but the weight and cost of the construction increases

Engineering Contradiction:
Improveresistance to shear and racking forcesVSAvoidweight of wall panel assembly
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The base layer is implemented as a thin, continuous layer (such as a metal sheet or composite panel) that provides disproportionate structural strength through its geometric features (ribs, recesses, protrusions). This thin-film approach achieves high shear and racking resistance without the weight of traditional multi-layer constructions.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The wall panel assembly uses composite construction combining the continuous base layer material (such as metal or engineered wood) with the stud material, creating a hybrid structure that leverages the strengths of each material. This composite approach achieves superior strength-to-weight ratio compared to traditional homogeneous constructions.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS11643818B1Stiff wall panel assembly for a building structure and associated method(s)
Publication Date: 2023.05.09 ATTALLA ANTHONY
  • US11643818B1 patent drawing
  • US11643818B1 patent drawing
  • US11643818B1 patent drawing

AI summary

A stiff wall panel assembly includes a wall panel including a single, continuous, and unitary layer including a central portion having a plurality of central portion ribs spaced therealong, a first wall track engaged with the central portion and having a plurality of first ribs spaced therealong, and a second wall track engaged with the central portion and having a plurality of second ribs spaced therealong. Studs are engaged with the central portion, the first wall track, and the second wall track. Such studs have a plurality of third ribs each engaged with the central portion ribs, the first ribs, and the second ribs. The first ribs and the second ribs each are linearly interlocked as well as linearly and slidably interfitted within the third ribs of the studs. The first ribs and the second ribs each are parallel to the third ribs of the studs.