Semiconductor Package Stiffener Marking for Uniform Chip Cooling

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Solution Overview

Problem

The existing methods for thermally connecting semiconductor chips to radiators using liquefied metals face challenges due to surface irregularities and wettability issues caused by writing information on the chip surface, leading to uneven distribution of the thermally conductive material and reduced cooling performance.

Innovation Solution

The proposed solution involves writing information on sections outside the semiconductor chip's surface and using a thermally conductive material with fluidity between the chip and radiator, ensuring even heat transfer and maintaining the chip's surface flatness, thereby enhancing cooling performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If information is written on the semiconductor chip surface by lasering or inking, then identification capability is improved, but surface flatness deteriorates and wettability uniformity deteriorates

Engineering Contradiction:
Improveidentification capabilityVSAvoidsurface flatness
Core Design Contradiction:
Loss of informationVSManufacturing precision

Solution Approach 1:

The patent divides the chip surface into two functional zones: an information writing area (peripheral region) and a thermally conductive material application area (central region). By segmenting the surface usage, information can be written without affecting the flatness and wettability of the central area where the thermally conductive material must spread evenly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extracts the information writing function from the central chip surface area and relocates it to the peripheral region. This separation allows the central area to maintain its original flatness and surface properties, while the peripheral area accommodates the information writing process without compromising thermal performance.

Inventive Principle:
Principle #2Taking out (Extraction)

2Loss of information

If information is written on the semiconductor chip surface, then identification capability is improved, but thermally conductive material spreading uniformity deteriorates

Engineering Contradiction:
Improveidentification capabilityVSAvoidthermally conductive material spreading uniformity
Core Design Contradiction:
Loss of informationVSManufacturing precision

Solution Approach 1:

The patent segments the chip surface into distinct functional zones, placing information writing in the peripheral region and thermally conductive material application in the central region. This spatial segmentation prevents the information writing process from creating wettability variations that would disrupt uniform material spreading.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The information writing function is extracted from the central active area and relocated to the periphery, eliminating the harmful interaction between writing processes and thermally conductive material application, thereby ensuring uniform material distribution.

Inventive Principle:
Principle #2Taking out (Extraction)

3Manufacturing precision

If a flat surface is maintained on the semiconductor chip, then thermally conductive material spreading is improved, but information writing capability deteriorates

Engineering Contradiction:
Improvesurface flatnessVSAvoidinformation writing capability
Core Design Contradiction:
Manufacturing precisionVSLoss of information

Solution Approach 1:

The patent applies segmentation by designating the peripheral region for information writing and the central region for maintaining flatness and thermal material application. This allows both requirements to be satisfied simultaneously in different spatial zones.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent resolves the conflict by utilizing the spatial dimension of the chip surface, allocating different functional zones radially (periphery vs. center). This dimensional allocation allows information writing and flat surface maintenance to coexist without interference.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for improved heat transfer and easier maintenance by ensuring the thermally conductive material spreads evenly, maintaining high cooling performance and facilitating repair by keeping the chip surface flat and free of information markings.

Implementation Method 1

A thermally conductive material having fluidity is disposed between a surface of the semiconductor chip and the radiator

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

the thermally conductive material does not spread evenly over the surface of the semiconductor chip

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 3

areas differing in wettability (contact angle) between the surfaces of the liquid metal and semiconductor chip are formed

Methodology Applied
Scientific EffectSurface tension: Surface Tension

Data Source

PatentUS20230298963A1Semiconductor package, electronic device, and electronic device manufacturing method
Publication Date: 2023.09.21 SONY INTERACTIVE ENTERTAINMENT LLC
  • US20230298963A1 patent drawing
  • US20230298963A1 patent drawing
  • US20230298963A1 patent drawing

AI summary

Information regarding a semiconductor package is written on a stiffener and not on an upper surface of a semiconductor chip. The stiffener is positioned outside an outer edge of the semiconductor chip and inside an outer edge of a package base material. Further, a thermally conductive material having fluidity is disposed between the upper surface of the semiconductor chip and a radiator. Therefore, the semiconductor chip provides high cooling performance.