Stimulus-Responsive Dispersing Agent for Industrial Deinking

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Solution Overview

Problem

Ink compositions based on protic polar solvents, such as alcohols and water, face difficulties in industrial deinking processes due to the hydrophilic nature of their dyes and pigment particles, which makes it challenging to separate ink from paper pulp, leading to inefficient recycling.

Innovation Solution

An ink composition with a stimulus-responsive dispersing agent that decomposes upon exposure to UV-irradiation, reducing the hydrophilicity of pigment particles, allowing them to float and be removed during the deinking process without affecting printing performance or adhesion to the paper.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If ink compositions use hydrophilic dyes and pigment particles for good dispersability in protic polar solvents, then printing performance is improved, but deinking efficiency deteriorates because ink particles remain in the water phase during flotation

Engineering Contradiction:
Improvedispersability of pigmentVSAvoiddeinking efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent applies parameter changes by modifying the hydrophilicity parameter of the pigment particles through the use of dispersing agents with adjustable hydrophilic-lipophilic balance (HLB). By selecting dispersing agents with appropriate HLB values and molecular structures, the pigment particles can be made sufficiently hydrophilic for good dispersability during printing, yet retain enough hydrophobic character to allow flotation separation during deinking. This dynamic parameter adjustment resolves the contradiction between dispersability and deinking efficiency.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by creating hybrid dispersing agent systems that combine both hydrophilic and hydrophobic components. These composite dispersing agents contain polar groups (such as carboxylic acid groups) for hydrophilic interaction with water and protic polar solvents, alongside non-polar hydrocarbon chains for hydrophobic interaction with air bubbles during flotation. This composite structure enables the pigment particles to exhibit dual characteristics: good dispersability in the printing phase and floatability in the deinking phase.

Inventive Principle:
Principle #40Composite materials

2Productivity

If calcium salt solutions are jetted to form insoluble calcium carboxylates for deinking, then pigment particles become hydrophobic, but calcium carbonate precipitation clogs printer nozzles

Engineering Contradiction:
Improvedeinking efficiencyVSAvoidnozzle clogging
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts the harmful calcium carbonate precipitation step from the deinking process by replacing calcium salt jetting with alternative approaches. Instead of using calcium salts that react with carbon dioxide to form clogging precipitates, the patent employs organic dispersing agents that can be removed or transformed without generating harmful byproducts. This extraction of the problematic chemical reaction eliminates nozzle clogging while maintaining deinking effectiveness.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces intermediary substances - specifically organic dispersing agents with carboxylic acid groups - that mediate between the pigment particles and the deinking process. These intermediaries provide the necessary hydrophobic character for flotation without requiring calcium salt addition. The dispersing agents act as intermediaries that enable deinking through their molecular structure rather than through calcium carbonate precipitation, thereby avoiding nozzle clogging.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If acidic solutions are used instead of calcium salt solutions to keep pigments on paper surface, then color strength and adhesion are improved, but pigments become water soluble again under alkaline deinking conditions

Engineering Contradiction:
Improvecolor strengthVSAvoiddeinking efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent applies dynamics by using dispersing agents whose hydrophilic-lipophilic balance changes dynamically in response to pH conditions. The dispersing agents are designed with molecular structures that provide hydrophobic character at printing pH (maintaining color strength and adhesion) but can be transformed or removed under alkaline deinking conditions. This dynamic behavior allows the system to adapt its properties according to the operational phase, resolving the contradiction between color strength and deinking efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies preliminary action by pre-equipping the pigment particles with dispersing agents that are specifically designed to facilitate both printing and deinking. Rather than relying on post-printing chemical treatments that may compromise color strength, the dispersing agents are incorporated into the ink composition beforehand, providing built-in deinking functionality. This preliminary preparation ensures that deinking can proceed effectively without sacrificing the adhesion and color strength achieved during printing.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The stimulus-responsive dispersing agent enables effective deinking by transforming hydrophilic pigment complexes into hydrophobic ones, facilitating their removal during the deinking process, thereby improving the recyclability of printed paper without compromising printing quality or adhesion.

Implementation Method 1

the stimulus responsive part upon exposure to a stimulus, particularly UV-irradiation, initiates decomposition of the stimulus responsive dispersing agent

Methodology Applied
Scientific EffectPhotodecomposition: Photodissociation

Implementation Method 2

Subsequently, small air bubbles are provided through the aqueous pulp mixture, so as to float away ink particles from the fibers. This process is called flotation.

Methodology Applied
Scientific EffectFlotation: Froth Floatation

Data Source

PatentUS11926752B2Industrial deinking of ink compositions
Publication Date: 2024.03.12 XEIKON MFG NV
  • US11926752B2 patent drawing
  • US11926752B2 patent drawing
  • US11926752B2 patent drawing

AI summary

The ink composition comprises pigment particles and a stimulus responsive dispersing agent for dispersing said pigment particles in a protic polar solvent, for instance for inkjet printing, which stimulus responsive dispersing agent comprises an anchoring part for anchoring to said pigment particles, a stimulus responsive part as shown in formula (XXa) or (XXb) and a hydrophilic part for solvent stabilization of the pigment, wherein the stimulus responsive part upon exposure to a stimulus initiates decomposition of the stimulus responsive dispersing agent. The paper with the printed ink can be deinked in an industrial deinking process.