Stirling Heat Machine Impeller Design for Low-Temperature Efficiency

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Solution Overview

Problem

Existing Stirling engines face inefficiencies due to small heat exchange areas, substantial mechanical resistance, and adverse heat transfer via the casing, leading to low efficiency, especially when using low-temperature energy sources.

Innovation Solution

A Stirling cycle heat machine design where working agent compression and decompression occur exclusively in working chambers, with a one-direction flow between chambers at constant volume, utilizing identical vaned impellers in hot and cold chambers connected by conduits to minimize volume changes and maximize heat exchange efficiency, allowing for low-temperature energy sources like solar or geothermal energy to be effectively utilized.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If the volume of flow elements (heater and cooler) is minimized to achieve intensive pressure buildup, then pressure buildup intensity improves, but heat exchange area becomes insufficient leading to low efficiency

Engineering Contradiction:
Improvepressure buildup intensityVSAvoidheat exchange area
Core Design Contradiction:
Stress or pressureVSArea of stationary object

Solution Approach 1:

The engine is divided into multiple working spaces (at least two) arranged radially around the impeller, with each working space having dedicated flow elements (heaters and coolers). This segmentation allows each flow element to be compact while the collective arrangement provides sufficient total heat exchange area, resolving the contradiction between minimized volume and sufficient heat exchange area.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If external heat exchangers are used to increase heat exchange area for low-temperature sources, then heat exchange area increases, but device complexity increases

Engineering Contradiction:
Improveheat exchange areaVSAvoidstructure complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The flow elements (heaters and coolers) are integrated directly into the working spaces within the engine structure, eliminating the need for separate external heat exchangers. The heaters and coolers are positioned to directly contact the working agent in each working space, combining the heat exchange function with the working space structure itself, thus increasing heat exchange area without adding external components.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If heat transfer via casing is used for simplicity, then device complexity decreases, but heat transfer efficiency becomes adverse leading to low efficiency

Engineering Contradiction:
Improvestructure simplicityVSAvoidheat transfer efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The heat exchange function is extracted from the casing and relocated to dedicated flow elements (heaters and coolers) positioned within each working space. This allows direct thermal contact between the heat exchange elements and the working agent, eliminating adverse heat transfer through the casing while maintaining structural simplicity through integrated design.

Inventive Principle:
Principle #2Taking out (Extraction)

4Loss of energy

If mechanical resistance is reduced to improve efficiency, then efficiency improves, but ability to utilize low-temperature energy sources decreases

Engineering Contradiction:
Improvemechanical resistance lossVSAvoidenergy source temperature
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The impeller rotates dynamically to sequentially position the working spaces relative to the heaters and coolers, enabling continuous cyclic operation. This dynamic operation allows the engine to maintain low mechanical resistance through efficient gas flow management while utilizing low-temperature heat sources, as the continuous motion prevents pressure losses and maintains smooth operation at lower temperature differentials.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances mechanical energy production and efficiency by minimizing mechanical resistance and optimizing heat transfer, enabling high-efficiency operation with low-temperature energy sources while maintaining constant volume transport between chambers.

Implementation Method 1

A method of flow of a working agent in a heat machine based on the Stirling cycle

Methodology Applied
Scientific EffectStirling cycle: Stirling Cycle

Implementation Method 2

In order to achieve the heat flow the working gas needs to be alternately heated and cooled

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

optimizing heat transfer

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 4

an impeller fitted with vanes which are guided along the inner surface of the cold chamber

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentEP4198291A1A method of the flow of a working agent in a heat machine based on the stirling cycle, and a heat machine based on the stirling cycle
Publication Date: 2023.06.21 AIC SPOLKA AKCYJNA
  • EP4198291A1 patent drawingFigure 1
  • EP4198291A1 patent drawingFigure 2
  • EP4198291A1 patent drawingFigure 3

AI summary

A method of flow of the working agent in a heat machine based on the Stirling cycle is characterized in that the working agent compression and decompression processes take place exclusively in the working chambers, and once the compression and decompression processes are complete, the entire working agent leaves the working chambers, where the transport between the said working chambers takes place at constant volume. A heat machine based on the Stirling cycle comprising a cold chamber (2) and a hot chamber (1), placed inside of which are impellers (12, 21) fitted with vanes (13, 20) guided along the inner surfaces of the chambers. The impellers (12, 21) are fitted on a common shaft (4) positioned in the chamber axis. The volumes of the working spaces (14, 19) formed between the said vanes (13, 20) change as the impeller rotates, and the total combined volume of the working spaces of the hot and cold chambers does not change when the spaces are combined, where the compression and decompression of the working agent takes place exclusively in the respective chamber.