Stone Front Panel Refrigerator Door with Foaming Insulation Coupling

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Solution Overview

Problem

Conventional refrigerators with wood material cabinet covers face issues with resistance to stains, scratches, chemical damage, heat, and deformation, especially when external objects are placed on the rear surface, affecting their efficiency and aesthetics.

Innovation Solution

A refrigerator design featuring a cabinet cover and front panel made of stone material, coupled using a foaming liquid in a foaming space between the stone front panel and door liner, with insulating material and guide grooves for secure attachment, enhancing durability and aesthetics while preventing deformation and efficiency loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a wood material cabinet cover is used, then the aesthetic design is achieved, but the resistance to stains, scratches, chemical damage, and heat is not high

Engineering Contradiction:
Improveaesthetic designVSAvoidresistance to stains, scratches, chemical damage, and heat
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies composite materials by combining a stone material front panel with a door liner to create a cabinet cover that maintains aesthetic design while significantly improving resistance to stains, scratches, chemical damage, and heat. The stone material serves as the outer decorative layer while the door liner provides structural support and additional protection.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a stone material front panel is used, then the durability and resistance to damage are improved, but the processing difficulty increases

Engineering Contradiction:
Improvedurability and resistance to breakageVSAvoidprocessing difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent segments the cabinet cover into a stone material front panel and a separate door liner, allowing each component to be manufactured and processed independently. This segmentation enables the use of difficult-to-process stone material for the visible front panel while the door liner can be easily manufactured and later assembled through coupling.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If objects are disposed on the rear surface of the refrigerator, then the space utilization is improved, but the efficiency of the refrigerator is deteriorated

Engineering Contradiction:
Improvespace utilizationVSAvoidrefrigerator efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent introduces a rear cover as an intermediary component between objects disposed on the rear surface and the refrigerator's heat dissipation system. This rear cover is designed with heat dissipation holes that allow thermal energy to pass through, enabling objects to be placed on the rear surface while maintaining proper heat dissipation and preventing efficiency deterioration.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The stone material provides improved durability and resistance to stains, scratches, and heat, maintaining a neat appearance and preventing insulating material leakage, while allowing for versatile design and efficient operation even with objects on the rear surface.

Implementation Method 1

a foaming liquid injected into a foaming space formed by the front panel and the door liner

Methodology Applied
Scientific EffectFoaming: Foam

Implementation Method 2

an insulating material provided in the foaming space

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS12025366B2Refrigerator
Publication Date: 2024.07.02 LG ELECTRONICS INC
  • US12025366B2 patent drawing
  • US12025366B2 patent drawing
  • US12025366B2 patent drawing

AI summary

The present invention relates to a refrigerator. The present invention provides a refrigerator including: a cabinet provided with a storage space; and a door connected to the cabinet to open and close the storage space, wherein the door includes: a front panel made of a stone material; a door liner disposed on a rear surface of the front panel to define a foaming space together with the front panel; and an insulating material provided in the foaming space, wherein the door liner includes a panel coupling portion that is in contact with the rear surface of the front panel, and a guide groove into which at least a portion of the panel coupling portion is inserted is provided in the rear surface of the front panel.