Stopped Rotor Braking Control for Low-Drag Forward Flight

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Solution Overview

Problem

Current aircraft designs excel in either hovering or forward flight but not both, leading to inefficient power consumption and limited flight range/time, and lack the capability to stop rotors mid-flight, which increases drag and noise.

Innovation Solution

A stopped rotor aircraft system that includes a stoppable rotor capable of rotating about a vertical axis, optimized for vertical flight, and combination rotors for forward thrust, with a control system to manage rotor positions and torque for efficient hovering and forward flight, allowing the rotor to be stopped mid-flight with blades positioned for low drag.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the rotor continues rotating during forward flight, then thrust is maintained, but drag increases and noise increases

Engineering Contradiction:
Improveforward flight speedVSAvoidpower consumption
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The rotor system transitions from a static rotating state to a dynamic stopped state during forward flight. The rotor blades are designed to be stoppable and positionable at specific angles, allowing the system to adapt its configuration based on flight phase. This dynamic reconfiguration enables the rotor to be stopped during forward flight to reduce drag and power consumption, while still capable of rotating during hover or vertical flight phases.

Inventive Principle:
Principle #15Dynamics

2Object-generated harmful factors

If the rotor is stopped mid-flight, then drag and noise are reduced, but control precision becomes more difficult

Engineering Contradiction:
ImprovenoiseVSAvoidcontrol precision
Core Design Contradiction:
Object-generated harmful factorsVSEase of operation

Solution Approach 1:

The control system calculates a braking start point in advance before the rotor needs to be stopped. By determining the optimal moment to initiate braking based on predicted flight conditions and rotor state, the system can smoothly transition the rotor to a stopped position without sudden control inputs. This preliminary planning maintains control precision while achieving the noise and drag reduction benefits of stopping the rotor.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If aircraft are designed for efficient hovering, then hovering performance is improved, but forward flight performance deteriorates

Engineering Contradiction:
Improvehovering performanceVSAvoidforward flight efficiency
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The aircraft employs a dynamic rotor configuration that can switch between rotating and stopped states. During hover operations, the rotor rotates to provide vertical thrust, ensuring excellent hovering performance. During forward flight, the rotor stops and blades are positioned to minimize drag, optimizing forward flight efficiency. This dynamic adaptability allows the same aircraft to excel at both hovering and forward flight without compromise.

Inventive Principle:
Principle #15Dynamics

4Loss of energy

If the rotor is stopped with blades in specific position, then drag is reduced, but the system complexity increases

Engineering Contradiction:
ImprovedragVSAvoidcontrol system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The control system continuously monitors rotor position, flight conditions, and performance parameters to determine the optimal braking start point. By using feedback from sensors and actuators, the system can automatically adjust the braking timing and blade positioning to achieve minimum drag configuration. This closed-loop control manages the system complexity by automating the coordination of multiple components, making the overall system more manageable despite the increased complexity of stoppable rotor mechanics.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11059575B2Control system for a stopped rotor aircraft
Publication Date: 2021.07.13 KITTY HAWK CORP
  • US11059575B2 patent drawing
  • US11059575B2 patent drawing
  • US11059575B2 patent drawing

AI summary

While an aircraft is mid-flight, a braking start point associated with a stoppable rotor is calculated where the stoppable rotor includes a first and second blade and the stoppable rotor is configured to rotate about a substantially vertical axis. A process to stop the stoppable rotor is started, while the aircraft is mid-flight, when the stoppable rotor reaches the braking start point, where the stoppable rotor is stopped with the first blade pointing forward and the second blade pointing backward.