Storage Device Air Channels for Thermal Management

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Solution Overview

Problem

Information handling systems, such as server racks, face reduced air flow efficiency due to high air flow impedance caused by storage device and carrier designs, leading to suboptimal cooling and increased power consumption for cooling fans.

Innovation Solution

Incorporating air channels within the storage devices and carriers by using cutout portions in the back wall and ribs, as well as a gasket with air channels, to reduce air flow impedance and enhance cooling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If storage devices and carriers are designed with solid structures, then structural strength is improved, but air flow impedance increases

Engineering Contradiction:
Improvestructural strengthVSAvoidair flow impedance
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The patent applies porous material principles by incorporating air channels through cutout portions in the back wall and ribs of storage devices and carriers. These cutout portions create a porous-like structure that allows air flow through the otherwise solid components, reducing air flow impedance while maintaining structural integrity through the carefully designed channel geometry and distribution.

Inventive Principle:
Principle #31Porous materials

2Productivity

If cooling fan speed is increased, then cooling efficiency is improved, but power consumption increases

Engineering Contradiction:
Improvecooling efficiencyVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent extracts the air flow resistance from the system by incorporating cutout portions that create dedicated air channels. By removing the impedance-causing solid structures in critical flow paths and replacing them with channelled openings, the system achieves better cooling efficiency without requiring increased fan speed, thus reducing power consumption.

Inventive Principle:
Principle #2Taking out (Extraction)

3Use of energy by moving object

If air flow pressure is decreased, then power consumption is reduced, but cooling efficiency worsens

Engineering Contradiction:
Improvepower consumptionVSAvoidcooling efficiency
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The air channels created by cutout portions in the back wall and ribs act as intermediary flow paths that guide air flow efficiently through the storage devices and carriers. These channels serve as mediators between the cooling fan and the heat-generating components, ensuring adequate cooling efficiency is maintained even at lower air flow pressure conditions by reducing turbulence and flow resistance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The implementation of air channels decreases air flow pressure requirements, allowing cooling fans to operate at lower speeds and reducing power consumption while improving cooling efficiency across storage devices.

Implementation Method 1

Incorporating air channels within the storage devices and carriers by using cutout portions in the back wall and ribs, as well as a gasket with air channels, to reduce air flow impedance and enhance cooling efficiency.

Methodology Applied
Scientific EffectAir flow impedance reduction:

Implementation Method 2

The implementation of air channels decreases air flow pressure requirements, allowing cooling fans to operate at lower speeds and reducing power consumption while improving cooling efficiency across storage devices.

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS9870805B2Air channel in storage media for chassis thermal design
Publication Date: 2018.01.16 AVENTAIL A WHOLLY OWNED SUBSIDIARY OF SONICWALL
  • US9870805B2 patent drawing
  • US9870805B2 patent drawing
  • US9870805B2 patent drawing

AI summary

A storage device includes a first portion including drive media, and a second portion. The second portion includes a first end wall that is in physical communication with first and second side walls, and a second end wall that is in physical communication with the first and second side walls. The second portion also includes a printed circuit board mounted within the cavity, a plurality of ribs within the cavity, and an air channel within the cavity. The air channel has a lower air flow impedance than other portions of the storage device including the first portion, the printed circuit board, and the ribs. The air channel extends along a direction between the first end wall and the second end wall of the storage device.