Two-Way-Opening Storage Box Lid Decelerator and Restrictor Mechanism

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Solution Overview

Problem

Conventional two-way-opening storage boxes face challenges in decelerating lid closure speed, maintaining structural integrity, and preventing accidental opening when sliding, due to complex designs and increased weight, which lead to noise issues and potential damage.

Innovation Solution

A two-way-opening storage box design featuring a link mechanism with restrictors to prevent swinging when fully slid, a decelerator for controlled closure, and a circumventer to prevent sliding lock reengagement, allowing for reliable operation and reduced component count.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If decelerators are provided around both right and left swing shafts to decelerate lid closure speed, then noise is reduced, but device complexity and weight increase

Engineering Contradiction:
ImprovenoiseVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent combines the deceleration functions for both swing shafts into a single decelerator unit. The decelerator includes a common housing that accommodates both deceleration mechanisms, with the housing serving multiple functions: providing structural support, containing the deceleration mechanisms, and reducing overall component count. This merging approach reduces device complexity while maintaining noise reduction benefits.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The decelerator housing serves multiple functions: it acts as the structural housing for the deceleration mechanisms, provides mounting surfaces for the swing shafts, and contributes to the overall structural integrity of the lid assembly. This multi-functionality reduces the number of separate components needed, thereby reducing device complexity while maintaining the noise reduction function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-affected harmful factors

If decelerators are provided around both right and left swing shafts to decelerate lid closure speed, then noise is reduced, but weight increases

Engineering Contradiction:
ImprovenoiseVSAvoidweight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The patent combines the deceleration functions for both swing shafts into a single decelerator unit. The decelerator includes a common housing that accommodates both deceleration mechanisms, with the housing serving multiple functions: providing structural support, containing the deceleration mechanisms, and reducing overall component count. This merging approach reduces device complexity while maintaining noise reduction benefits.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The decelerator housing serves multiple functions: it acts as the structural housing for the deceleration mechanisms, provides mounting surfaces for the swing shafts, and contributes to the overall structural integrity of the lid assembly. This multi-functionality reduces the number of separate components needed, thereby reducing device complexity while maintaining the noise reduction function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the lid structure is made complex to prevent accidental opening when sliding, then reliability is improved, but device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent incorporates a restrictor mechanism that prevents the lid from swinging when it is in the fully slid position. The restrictor includes a restrictor arm that engages with a restrictor protrusion on the lid, creating a mechanical interlock that prevents accidental opening. This preliminary anti-action is built into the structure, providing reliability without requiring complex control systems or additional sensors.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS9415910B2Two-way-opening storage box
Publication Date: 2016.08.16 TOYODA GOSEI CO LTD
  • US9415910B2 patent drawing
  • US9415910B2 patent drawing
  • US9415910B2 patent drawing

AI summary

A two-way-opening storage box includes a box body, a lid, a link mechanism, and a restrictor. The lid includes a base member, and a movable member. The base member covers the box body. The movable member is held onto the base member slidably. The restrictor is disposed in at least one of the base member and the movable member, and is capable of restricting the link mechanism from being actuated under such a condition as the movable member has fully slid, and/or under such another condition as the movable member is sliding