Electric Storage System Current Breaker Operation Detection

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Solution Overview

Problem

In electric storage systems with parallel-connected cells, operating a current breaker affects the current load on other cells, necessitating a method to detect its operation effectively to control charge and discharge, different from existing techniques.

Innovation Solution

An electric storage system with serially connected blocks, each containing parallel electric storage elements and current breakers, uses a voltage sensor and controller to determine the operation of current breakers by comparing voltage characteristics, calculating sum values and estimating voltages to identify shifts indicative of breaker operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a current breaker is provided for each electric storage element to protect against excessive current, then the reliability of individual cells is improved, but the current load on other cells increases when a breaker operates, creating a harmful effect

Engineering Contradiction:
Improvecell protectionVSAvoidcurrent load increase
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The controller continuously monitors voltage characteristics of electric storage blocks and uses this feedback to detect current breaker operation. When a breaker operates, the voltage characteristic changes are detected and used to control charge/discharge, preventing harmful current load increases on remaining cells

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The controller acts as an intermediary between the current breakers and the charge/discharge system. It detects breaker operation through voltage monitoring and mediates the charge/discharge control to prevent excessive current on remaining cells, thus managing the harmful effect

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If voltage characteristics are monitored to detect current breaker operation, then the detection accuracy is improved, but the device complexity increases due to additional sensors and control logic

Engineering Contradiction:
Improvebreaker operation detectionVSAvoidcontrol system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The voltage sensor serves multiple functions: it monitors the voltage characteristics for breaker operation detection, tracks the state of charge of electric storage blocks, and provides data for charge/discharge control. This multi-functionality improves detection precision without proportionally increasing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses its own voltage measurement infrastructure to detect breaker operation, rather than requiring separate dedicated detection sensors. The existing voltage monitoring capability is leveraged for dual purposes, reducing the need for additional hardware

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9551753B2Electric storage system determining operation of current breaker
Publication Date: 2017.01.24 TOYOTA JIDOSHA KK
  • US9551753B2 patent drawing
  • US9551753B2 patent drawing
  • US9551753B2 patent drawing

AI summary

The state of a plurality of electric storage blocks connected in serial is determined. Each of the electric storage blocks includes a plurality of electric storage elements connected in parallel. Each of the electric storage elements includes a current breaker configured to break a current path in the electric storage element. When a first voltage characteristic is shifted from a second voltage characteristic, it is determined that the current breaker is operated. The first voltage characteristic is acquired from a voltage sensor acquiring an open circuit voltage of each electric storage block and indicates a change in the open circuit voltage with respect to a capacity of the electric storage block. The second voltage characteristic is calculated from a capacity retention rate and a variation of the capacity and indicates a change in the open circuit voltage with respect to the capacity of the electric storage block.