Storage Cabinet for Board Work Machine Component Pairing
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Solution Overview
Problem
In the production of board products using a board work machine, there is a need for both supply components and devices that can be matched to the type of board products being produced, and existing storage solutions limit the flexibility of these combinations.
Innovation Solution
A storage cabinet with separate first and second storage sections for supply components and devices, respectively, and a delivery section that can associate and deliver these components and devices for specific unit productions as specified in a production plan.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If supply components and devices are stored together in the same storage section, then storage space is utilized efficiently, but the flexibility of combining different supply components with different devices is limited
Solution Approach 1:
The storage cabinet is divided into a first storage section for supply components and a second storage section for devices, allowing independent management and flexible combination of different item types while maintaining organized storage structure
Solution Approach 2:
The delivery section is designed to handle both supply components and devices universally, enabling any supply component to be paired with any device through the same delivery mechanism, thus increasing combination flexibility without requiring dedicated delivery paths for each item type
2Reliability
If supply components and devices are stored separately in different sections, then the correct combinations can be ensured, but the delivery process becomes more complex
Solution Approach 1:
The system uses a reader to read identification information from tags on both supply components and devices, and the control unit processes this information to determine correct pairings, ensuring reliable matching through automated feedback-based identification and assignment
Solution Approach 2:
The control unit acts as an intermediary that receives identification information from the reader, determines the correct pairings between supply components and devices, and coordinates the moving sections to deliver the correct combinations to the delivery section, simplifying the overall delivery process through centralized control
3Productivity
If manual pairing of supply components and devices is performed, then operational flexibility is maintained, but time consumption and labor costs increase
Solution Approach 1:
The system enables self-service pairing where supply components and devices automatically present their identification information to the reader, and the control unit automatically determines and executes the correct pairings without requiring manual intervention, thus increasing delivery speed while maintaining reasonable system complexity
Solution Approach 2:
The manual mechanical pairing process is replaced with an automated system using readers, tags, and control units that electronically identify and pair supply components with devices, significantly increasing delivery speed and reducing labor requirements
Data Source
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Figure 3A~3B
Figure 3C~4
AI summary
A storage cabinet includes a first storage section, a second storage section, a delivery section, and a moving section. The first storage section stores a supply component which is at least one of an article which is provided on a board by a board work machine configured to perform predetermined board work on the board and the board before the article is provided thereon. The second storage section stores a device which is detachably provided on the board work machine for use in the board work. The delivery section delivers the supply component and the device in an associated fashion which are used for a predetermined unit production included in a production plan which prescribes an order of unit productions which each specify a production of an identical type of board products using the board work machine. The moving section moves the supply component stored in the first storage section to the delivery section and moves the device stored in the second storage section to the delivery section.