Storage Grid Light Communication for Interference-Free Vehicle Control

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Solution Overview

Problem

Existing automated storage and retrieval systems face challenges with radio wave-based communication, including bandwidth limitations, interference from other devices, and potential security risks.

Innovation Solution

The implementation of a wireless communication system using light as a medium, specifically Visible Light Communication (VLC), Li-Fi, IrDA, Optical Wireless Communication (OWC), or Reasonable Optical Near Joint Access (RONJA), between a central controller and container handling vehicles, ensuring line-of-sight transmission and reducing interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If radio wave-based communication is used between central controller and container handling vehicles, then communication coverage is achieved, but bandwidth limitations and interference from other devices occur

Engineering Contradiction:
Improvecommunication bandwidthVSAvoidinterference from other devices
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent replaces radio wave-based electromagnetic communication with light-based communication (laser or LED). This substitution transitions from traditional RF electromagnetic waves to optical electromagnetic waves, enabling higher bandwidth and eliminating interference from radio frequency devices. The light communication system uses optical transmitters mounted on the storage system framework and optical receivers on container handling vehicles to establish line-of-sight communication channels.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If radio wave-based communication is used, then communication is established, but security risks from unauthorized access increase

Engineering Contradiction:
Improvecommunication securityVSAvoidunauthorized access
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent creates an optically controlled communication environment where light-based signals are confined to specific line-of-sight paths between transmitters and receivers. This optical 'inert environment' naturally limits unauthorized access compared to omnidirectional radio waves, as light cannot be easily intercepted or jammed without physical obstruction of the communication path. The directed nature of light communication provides inherent security against eavesdropping and unauthorized intrusion.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Productivity

If light-based communication is implemented, then communication efficiency and security are enhanced, but line-of-sight transmission requirements increase system complexity

Engineering Contradiction:
Improvecommunication efficiencyVSAvoidline-of-sight transmission alignment
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the storage system into multiple communication zones, each with dedicated optical transmitters mounted on framework members. Each transmitter communicates with specific receivers on vehicles within its line-of-sight coverage area. This segmentation allows independent optimization of each communication channel and reduces the complexity of managing line-of-sight requirements across the entire system, as each transmitter only needs to maintain alignment with its designated receivers.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances communication efficiency, security, and data transfer speed within the storage system, reducing the risk of unauthorized access and interference, while allowing for seamless communication between the central system and vehicles.

Implementation Method 1

The implementation of a wireless communication system using light as a medium, specifically Visible Light Communication (VLC), Li-Fi, IrDA, Optical Wireless Communication (OWC), or Reasonable Optical Near Joint Access (RONJA)

Methodology Applied
Scientific EffectVisible Light Communication (VLC): Light

Implementation Method 2

The light transmitter may be a laser or a light emitting diode (LED) and the light receiver may be a photodiode

Methodology Applied
Scientific EffectInfrared Radiation: Infrared Radiation

Data Source

PatentUS12319507B2System and method for light communication in a storage system
Publication Date: 2025.06.03 AUTOSTORE TECH AS
  • US12319507B2 patent drawing
  • US12319507B2 patent drawing
  • US12319507B2 patent drawing

AI summary

An automated storage system includes a three-dimensional storage grid for storing storage containers, at least one container handling vehicle operating on, around or under the storage grid, and a central communication system with a system transmitter and a system receiver for controlling and communicating with the at least one container handling vehicle for handling storage containers in the storage grid. At least one container handling vehicle includes a vehicle communication system with a vehicle transmitter and a vehicle receiver for communication with the central communication system. The system and vehicle transmitters and receivers are configured to use light for wireless communication. The system transmitter and the system receiver are located in the automated storage system on, around, or under the storage grid transmitting the same communication from all the transmitters of the central communication system.