Energy Storage Lifetime Estimation Using Moisture Diffusion

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Solution Overview

Problem

Energy storage devices face premature degradation and safety risks due to internal moisture, leading to unpredictable and potentially hazardous failures, as existing methods for estimating their lifetime are inadequate, especially under varying environmental conditions.

Innovation Solution

A method that estimates the consumed lifetime of energy storage devices by measuring environmental relative humidity and temperature, using a physics-inspired moisture diffusion model to track moisture ingress and account for spatial distribution, allowing for proactive maintenance and preventing unnecessary device removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If energy storage devices are sorted out before their real end of life to prevent safety risks, then safety is improved, but device lifetime is reduced due to premature removal

Engineering Contradiction:
ImprovesafetyVSAvoiddevice lifetime
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent applies preliminary action by measuring environmental relative humidity and temperature early in the device lifecycle, then using a moisture diffusion model to predict future moisture ingress and estimate consumed lifetime before actual degradation occurs. This allows proactive identification of devices at risk without waiting for actual failure symptoms, enabling timely but not premature replacement decisions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by continuously monitoring environmental conditions (relative humidity and temperature) and using this data to update the moisture diffusion model predictions. The model feedback loop compares predicted moisture levels against safety thresholds, dynamically adjusting lifetime estimates and triggering alerts when devices approach critical moisture accumulation, thus optimizing the replacement timing balance between safety and lifetime.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If energy storage devices are operated under varying environmental conditions, then adaptability is improved, but measurement precision deteriorates due to unpredictable moisture diffusion

Engineering Contradiction:
Improveenvironmental adaptabilityVSAvoidlifetime estimation accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent applies parameter changes by incorporating environmental variables (relative humidity and temperature) as dynamic inputs to the moisture diffusion model. The model adjusts its predictions based on measured environmental parameters, accounting for their varying influences on moisture diffusion rates. This allows accurate lifetime estimation across different environmental conditions by continuously updating predictions based on actual measured parameters rather than assuming constant conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces direct internal moisture measurement (which would be invasive and complex) with an environmental-based predictive model. Instead of mechanically probing internal device conditions, the system uses environmental sensor data combined with diffusion physics to infer internal moisture levels, substituting a complex measurement system with a simpler environmental monitoring and modeling approach that maintains precision across varying conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively predicts the end-of-life and health status of energy storage devices, enabling timely maintenance and reducing the risk of premature failure by considering real environmental conditions, thus extending the device's lifespan and ensuring safety.

Implementation Method 1

a physics-inspired moisture diffusion model to track moisture ingress and account for spatial distribution

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20250020736A1Method for Estimating a Consumed Lifetime of an Energy Storage Device
Publication Date: 2025.01.16 ABB (SCHWEIZ) AG
  • US20250020736A1 patent drawing
  • US20250020736A1 patent drawing
  • US20250020736A1 patent drawing

AI summary

A method for estimating a consumed lifetime of the energy storage device includes measuring a time-series of an environmental relative humidity and a related temperature of the energy storage device; and estimating, based on the time-series and on a moisture diffusion model of the energy storage device, the consumed lifetime of the energy storage device.