Storage Lift Remaining-Time Display for Dead-Time Reduction

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Solution Overview

Problem

Picking workflows in storage lifts and similar devices are inefficient due to lack of real-time information on the arrival of storage products or carriers at removal points, leading to unplanned operator activities and potential dead times.

Innovation Solution

Integration of a remaining time calculating device connected to a display device that visually represents the time until storage products or carriers arrive at a removal point, allowing operators to plan their activities more effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If no remaining time display is provided, then the device structure remains simple, but operator efficiency decreases and dead times increase

Engineering Contradiction:
Improvepicking workflow efficiencyVSAvoiddevice structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

A remaining time calculating device and display device are introduced as intermediaries between the storage product transport system and the operator. The calculating device computes the time until storage products arrive at removal points, and the display device visually presents this information to the operator, enabling better activity planning without modifying the core transport mechanism

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements feedback by continuously calculating and displaying the remaining time until storage products arrive at removal points. This real-time information feedback allows operators to adjust their activities dynamically, synchronizing their actions with the arrival of storage products and eliminating idle waiting time

Inventive Principle:
Principle #23Feedback

2Ease of operation

If real-time remaining time information is provided, then operator activity planning improves, but information processing requirements increase

Engineering Contradiction:
Improveoperator activity planningVSAvoidinformation processing load
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The display device uses color-coded visual representations to convey remaining time information. Different colors indicate different time ranges or states, allowing operators to quickly grasp the timing information at a glance without processing numerical data, thereby reducing information processing load while improving ease of operation

Inventive Principle:
Principle #32Color changes

Data Source

PatentUS11999567B2Picking device with remaining time display
Publication Date: 2024.06.04 KARDEX PRODN DEUTLAND
  • US11999567B2 patent drawing

AI summary

The invention refers to a picking device, in particular a storage lift, comprising at least one removal point for storage products and/or storage products carriers. In order to increase the efficiency of the operation of a picking device, it is provided according to the invention that the picking device is connected to at least one remaining time calculating device with which the remaining time until the arrival of a storage product and/or storage product carrier transported in the picking device at the at least one removal point can be calculated, wherein the picking device has at least one display device on which an image that represents the remaining time can be displayed.