Energy Storage Maintenance Scheduling From Abnormality Detection

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Solution Overview

Problem

The challenge is to maintain a stable power supply with energy storage devices by reducing the downtime required for maintenance and inspection, as frequent maintenance is resource-intensive and difficult to implement effectively, especially in unpredictable events.

Innovation Solution

A maintenance support method and system that detects abnormalities in energy storage devices using measurement data, determines necessary maintenance work periods, worker numbers, and required tools, and notifies workers to minimize downtime and ensure continuous operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If frequent maintenance and inspection are performed to prevent troubles and shorten stop period, then reliability is improved, but productivity deteriorates due to large amount of human resources required

Engineering Contradiction:
Improvepower supply stabilityVSAvoidmaintenance efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The energy storage device performs self-diagnosis by automatically detecting abnormality signs through its own sensors and control unit, eliminating the need for continuous human monitoring. The device autonomously determines when maintenance is needed based on its own operational data, achieving reliable operation without proportionally increasing maintenance personnel requirements

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control unit continuously monitors operational data and provides feedback about the device's condition. When abnormality signs are detected, the system automatically notifies maintenance personnel, enabling targeted maintenance only when necessary, thus maintaining reliability while optimizing resource allocation

Inventive Principle:
Principle #23Feedback

2Measurement precision

If manual inspection and investigation are performed to detect abnormalities, then measurement precision is improved, but loss of time increases due to manual verification and repair arrangement processes

Engineering Contradiction:
Improveabnormality detection accuracyVSAvoiddowntime
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system replaces manual inspection with automated electronic monitoring using sensors and control units that continuously detect abnormality signs. The control unit automatically processes operational data to identify abnormalities, eliminating the time-consuming manual verification process while maintaining or improving detection accuracy through continuous automated monitoring

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system performs preliminary detection of abnormality signs continuously during operation, so that when an actual abnormality occurs, it is already identified and can be addressed immediately. This preliminary automated detection eliminates the need for time-consuming manual inspection and investigation processes

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11949076B2Maintenance support method, maintenance support system, maintenance support device, and computer program
Publication Date: 2024.04.02 GS YUASA INT LTD
  • US11949076B2 patent drawing
  • US11949076B2 patent drawing
  • US11949076B2 patent drawing

AI summary

This maintenance assistance method detects a sign of abnormality of a power storage element on the basis of measurement data pertaining to the power storage element, which is sequentially stored in a storage device, determines at least any among a work period of a maintenance work corresponding to the detected sign of abnormality, the number of workers, and an article including a replacement or a tool required for the maintenance work, and notifies the workers of the maintenance work of execution of the maintenance work corresponding to the determined item.