Electric Storage Module Switching for Safe Parallel Replacement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In electric storage systems with multiple modules connected in parallel, the voltage differential between modules can cause significant current flow, leading to deterioration or damage, especially with improved lithium-ion battery impedance, making module replacement challenging and time-consuming.

Innovation Solution

The electric storage system allows each module to switch its connection relationship with the system control unit, enabling modules to be replaced without precise voltage adjustment, by disconnecting before connection to prevent current flow during voltage mismatch.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If electric storage modules are connected in parallel with improved lithium-ion battery impedance, then energy storage capacity and power output are improved, but voltage differential between modules causes significant current flow leading to deterioration or damage

Engineering Contradiction:
Improvepower outputVSAvoidmodule safety
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The system performs preliminary voltage equalization control before modules are fully connected in parallel. The control unit identifies modules with voltage differentials and adjusts their charging/discharging states in advance, preventing dangerous current flow from occurring when modules with significantly different voltages are connected, thus resolving the contradiction between maintaining high power output and ensuring module safety

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control unit continuously monitors the voltage of each electric storage module and uses this feedback information to dynamically adjust the connection state and operating parameters of individual modules. When voltage differential exceeds a threshold, the system modifies charging/discharging rates or temporarily isolates affected modules, preventing harmful current flow while maintaining overall system power output

Inventive Principle:
Principle #23Feedback

2Reliability

If voltage adjustment is performed precisely before module replacement, then current flow during voltage mismatch is prevented, but replacement process becomes time-consuming and complex

Engineering Contradiction:
Improvecurrent flow controlVSAvoidreplacement time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The control unit automatically performs voltage equalization control and connection management without requiring manual intervention. The system self-monitors voltage differentials, self-adjusts module operating states, and self-manages the replacement process, eliminating the need for time-consuming manual voltage adjustment while ensuring current flow is prevented, thus resolving the contradiction between reliability and replacement speed

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs automatic voltage equalization in advance before module replacement is initiated. By proactively balancing voltages across all modules and preparing the system state beforehand, the control unit eliminates the need for time-consuming voltage adjustment during the replacement process itself, allowing modules to be swapped quickly while maintaining safety

Inventive Principle:
Principle #10Preliminary action

3Productivity

If modules are replaced quickly without voltage adjustment, then replacement speed is improved, but risk of damage from current flow increases

Engineering Contradiction:
Improvereplacement speedVSAvoidcurrent flow damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The control unit continuously monitors voltage levels and automatically adjusts module connection states based on real-time feedback. When a module is being replaced, the system detects voltage differentials and dynamically controls the connection timing and state, allowing rapid replacement while preventing harmful current flow through automated voltage-based control decisions

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary voltage assessment and preparation before module replacement begins. By pre-evaluating voltage states and preparing appropriate control strategies in advance, the system enables modules to be replaced quickly while ensuring that voltage differential protection is already in place, thus achieving both high replacement speed and safety

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11482869B2Electric storage system
Publication Date: 2022.10.25 NEXT E SOLUTIONS INC
  • US11482869B2 patent drawing
  • US11482869B2 patent drawing
  • US11482869B2 patent drawing

AI summary

A switching unit is included, which is arranged between a first electric storage unit of a first electric storage device configured to be connectable in parallel with a second electric storage device and a wire electrically connecting the first electric storage device and the second electric storage device, and which is configured to switch a electrical connection relationship of the wire and the first electric storage unit. A restricting unit is included, which is connected in parallel with the switching unit between the wire and the first electric storage unit, has a higher resistance than the switching unit, and is configured to cause a current to flow in the direction from the wire to the first electric storage unit and suppress current flowing in the direction from the first electric storage unit to the wire.