A method of configuring a storage system
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Solution Overview
Problem
Existing automated stock control systems face difficulties in configuring and reconfiguring panels with pre-set addresses, leading to complex assembly processes and errors, especially when panels need to be rearranged or replaced, and require stocking spare parts with specific addresses.
Innovation Solution
A method of dynamically assigning logical addresses to panels based on their physical positions using a panel controller with an address handler and display, allowing any panel to be mounted at any position and eliminating the need for pre-set jumper arrangements and spare parts with specific addresses.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If manual jumper arrangements are used to pre-set addresses for panels, then each panel can be identified uniquely in the system, but the assembly process becomes difficult and error-prone, and spare parts with specific addresses must be stocked
Solution Approach 1:
The panel controller automatically determines its own address based on its physical position in the system (e.g., row and column position) without requiring manual configuration. The system controller communicates with panels and assigns addresses dynamically based on which panel responds to communication attempts, eliminating the need for pre-set jumpers and manual address configuration.
Solution Approach 2:
The address assignment is dynamic rather than static. Panels do not have fixed addresses predetermined by hardware jumpers; instead, addresses are assigned dynamically during system operation based on the panel's physical location and communication responses, allowing flexible reconfiguration without hardware changes.
2Reliability
If pre-set addresses are assigned to controllers during manufacturing, then controllers can be identified in their intended positions, but any controller cannot be freely fitted in any position and reconfiguration becomes difficult
Solution Approach 1:
Addresses are assigned dynamically based on the panel's current physical position rather than being fixed during manufacturing. When panels are rearranged, the system controller detects which panels are present at which positions and assigns addresses accordingly, enabling full reconfigurability without hardware changes or rework.
Solution Approach 2:
Any panel controller can be fitted in any position within the system. The system is designed so that controllers are universal and not tied to specific positions through pre-set addresses. The address assignment adapts to accommodate any configuration of panels, making the system universally adaptable to different layouts.
3Reliability
If manual address configuration is used for each panel, then addresses can be set for intended positions, but the process is expensive and time-consuming
Solution Approach 1:
The panel controllers automatically determine their addresses through communication with the system controller without requiring manual configuration. The system controller sends communication attempts to different positions and assigns addresses based on which panel responds, eliminating time-consuming manual address setting while maintaining accuracy.
Solution Approach 2:
The system performs automatic address assignment as a preliminary step during system initialization or startup. Rather than requiring manual address configuration during assembly, the system automatically configures addresses before normal operation begins, reducing assembly time while ensuring correct address assignment.
Data Source
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AI summary
The present invention discloses a method of configuring a storage system comprising the steps of: sending a command to one or more units in the electronic system to enter into an address setting mode; generating a signal for a user to identify units that have entered the address setting mode; and setting up an address for a unit based on an input received from the user.