Storage Rack Platform Layout for Unobstructed Aisle Access
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Solution Overview
Problem
Existing storage systems often have insufficient accessibility, requiring additional resources and time for workers to access products due to obstructive horizontal bars that hinder movement between storage units.
Innovation Solution
A storage system design featuring adjacent support platforms with a predetermined aisle between them, allowing unobstructed access to multiple storage units, and a support bar configuration that extends perpendicular from columns to support pallets without obstructing pathways, providing additional space for worker reach and safety.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If a horizontal bar is used to provide structural support between storage systems, then structural stability is improved, but accessibility to products on the opposite side is worsened due to obstruction of the pathway
Solution Approach 1:
The patent removes the horizontal bar that was providing structural support between storage systems. By extracting this obstructive element, workers gain unobstructed access to products on the opposite side of the storage system while the structural integrity is maintained through alternative support configurations.
2Area of stationary object
If storage racks are positioned close together to maximize space utilization, then space efficiency is improved, but worker accessibility and movement between units is worsened
Solution Approach 1:
The patent creates a localized open space or aisle between storage rack units by positioning them at specific distances apart. This local modification provides workers with adequate movement space and access to products while maintaining high overall space utilization in the storage system.
Data Source
AI summary
An apparatus is disclosed that provides a storage system designed to allow pickers to easily and efficiently pull products from all portions of the storage system from a single side of the storage system. The storage system includes a first storage rack that has a first plurality of columns and a first platform extending from one of the first plurality of columns. An outer edge of the first platform forms an end of the first storage rack. Positioned adjacent to the first storage rack is a second storage rack with a second plurality of columns and a second platform that extends from one of the second plurality of columns, where an outer edge of the second platform forms an end of the second storage rack. An aisle is formed by a predetermined distance between the outer edges of the first and second platforms.