Intelligent Storage Rack Vision Mapping for Real-Time Inventory Tracking

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing inventory management systems face challenges in efficiently and accurately updating inventory information in real-time due to the need for non-sequential parsing of encoded information from machine-readable codes, particularly in dynamic and interconnected environments.

Innovation Solution

Implementing a computing system with camera devices and machine-learned computer vision models to capture and process images of machine-readable codes, performing non-sequential parsing and generating predicted regions of interest for intelligent storage racks, allowing real-time updates and item tracking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If machine-readable codes are formatted to encode information in standardized and sequential order, then the encoded information is easily parsed, but the system cannot handle non-sequential parsing requirements in dynamic environments

Engineering Contradiction:
Improveease of parsingVSAvoidadaptability to non-sequential parsing
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic parsing by allowing the system to adapt its parsing sequence based on real-time analysis of machine-readable codes. The parser can dynamically adjust the order and method of extracting information from codes, enabling it to handle both standardized sequential formats and non-standardized formats flexibly, thus resolving the contradiction between ease of parsing and adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes parsing parameters dynamically based on the detected code format and context. By modifying parsing parameters such as extraction order, validation sequence, and interpretation methods, the system can maintain ease of parsing for standard codes while adapting to non-sequential requirements in dynamic environments.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If RFID tags are attached to inventory items to maintain digital records, then inventory tracking is improved, but the system complexity increases

Engineering Contradiction:
Improveinventory tracking accuracyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary processing layer that bridges physical RFID tags and digital inventory records. This intermediary system handles the complexity of RFID communication, data validation, and synchronization automatically, maintaining reliable inventory tracking while shielding users from the underlying system complexity through abstracted interfaces.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements self-service mechanisms where RFID tags and associated systems automatically update inventory records without manual intervention. The system performs self-validation, error correction, and data synchronization, maintaining tracking accuracy while reducing the operational complexity burden on users.

Inventive Principle:
Principle #25Self-service

3Productivity

If real-time inventory updates are implemented, then inventory management efficiency is improved, but the processing time and computational resources increase

Engineering Contradiction:
Improveinventory management efficiencyVSAvoidprocessing time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent implements preliminary actions by pre-processing and validating inventory data before it enters the main processing pipeline. The system performs preliminary checks, format validation, and data standardization in advance, reducing the computational burden during real-time updates and maintaining both efficiency and speed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses periodic action by implementing batch processing for certain inventory operations rather than continuous real-time processing. This allows the system to maintain real-time responsiveness for critical operations while using periodic batch processing for less time-sensitive tasks, optimizing the balance between productivity and processing time.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS20260050886A1Real-Time Inventory Management Via Intelligent Inventory Storage Systems
Publication Date: 2026.02.19 O&M HALYARD INC
  • US20260050886A1 patent drawing
  • US20260050886A1 patent drawing
  • US20260050886A1 patent drawing

AI summary

User input(s) indicative of a request to create a first storage compartment for an intelligent storage rack are obtained. The intelligent storage rack comprises physical storage space, and the first storage compartment comprises a representation of a portion of the physical storage space. Images captured from camera devices installed to the intelligent storage rack are received. Each of the images depicts the physical storage space from differing perspectives. Responsive to a second user input that selects a first image, the first image is processed with a machine-learned model to generate a predicted region of interest (ROI), wherein the predicted region of interest comprises a visual representation of the first storage compartment. A first data object is stored to a data structure associated with the intelligent storage rack descriptive of the predicted ROI, wherein the first data object associates the predicted ROI to the first storage compartment.